• 한국정밀공학회지
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• 제16권6호
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• pp.52-57
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• 1999

Funtional metal prototypes are often required in numerous industrial applications. These components are typically needed in the early stage of a project to determine form, fit and function. Recent R/P(Rapid Prototyping) part are made of soft materials such as plastics, wax, paper, these master models cannot be employed durable test in real harsh working environment. Parts by direct metal rapid tooling method, such as laser sintering, by now are hard to get net shape, pores of the green parts of powder casting method must be infiltrated to get proper strength as tool, and new type of 3D direct tooling system combining fabrication welding arc and cutting process is reported by song etc. But a system which can build directly 3D parts of high performance functional material as metal part would need long period of system development, massive investment and other serious obstacles, such as patent. In this paper, through the rapid tooling process as silicon rubber molding using R/P master model, and fabricate wax pattern in that silicon rubber mold using vacuum casting method, then we tranlsated the wax patterns to numerous metal prototypes by new investment casting process combined conventional investment casting with rapid pototyping & rapid tooling process. with this wax-injection-mold-free investment casting, we developed new investment casting process of fabricating numerous functional metal prototypes from one master model, combined 3-D CAD, R/P and conventional investment casting and tried to expect net shape measuring total dimension shrinkage from R/P part to metal part.

• 한국광학회지
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• 제5권2호
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• pp.191-197
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• 1994

본 연구에서는 물체의 형상을 측정하기 위하여 사용할 수 있는 여러 가지 방법중 위상이동법을 이용하여 주어진 물체의 형상을 재구성하였다. 투영하는 직선형 무늬는 Twyman-Green 간섭계를 이용하여 발생시켰고 PZT를 이용하여 이들 무늬를 공간적으로 이동시켰다. Hariharan의 위상복구 알고리즘을 사용하여 시료에 투영된 간섭무늬 영상을 해석하여 주어진 시료의 형상을 보정 상수의 범위이내로 재현할 수 있음을 보였다. 그러나 레이저광의 높은 가간섭성에 의한 여러잡음 성분들에 의한 부작용이 관찰되었으며, 정확한 보정의 문제도 주목되었다.

• 한국전기전자재료학회논문지
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• 제23권3호
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• pp.245-249
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• 2010

Two dimensional(2D) pair-photonic crystals (pair-PCs) have been fabricated by a multiple-exposure nanosphere lithography (MENSL) method using the self-assembled nanospheres as lens-mask patterns and the collimated laser beam as a multiple-exposing source. The arrays of the 2D pair-PCs exhibited variable lattice structures and shape the control of rotating angle (${\Theta}$), tilting angle (${\gamma}$) and the exposure conditions. In addition, the base period or filling factor of pair-PCs as well as their shapes could be changed by experimental conditions and nanosphere size. A 1.18-${\mu}m$-thick resist was spincoated on Si substrate and the multiple exposure was carried out at change of ${\gamma}$ and ${\Theta}$. Images of prepared 2D pair-PCs were observed by SEM. We believe that the MENSL method is a suitable useful tool to realize the pair-periodic arrays of large area.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 춘계학술대회논문집B
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• pp.673-679
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• 2000

LNG Carriers are currently known as sole commercial means of shipping natural gas on the sea. They are designed to proven dangerous explosion for shipping a lot of gas over long distance. In this study. In this study, a scaled model chamber was made to investigate ventilation characteristics of the hood room in LNG carrier. Experimental study was performed in model using visualization equipments with laser apparatus and image intensifier CCD camera gated by an AOM controller Twelve different kinds of measuring area were selected as experimental condition. Instant simultaneous velocity vectors at whole field were measured by using 2-D PIV system which software adopts two-frame grey-level cross correlation algorithm. To look into stagnation area of hood room for LNG carrier, a three-dimensional numerical simulation with standard ${\kappa}-{\varepsilon}$ model was carried out by using PHOENICS for three kinds of Reynolds number, $6.5{\times}10^3$, $9.7{\times}10^3\;and\;1.29{\times}10^4$, based on the cavity inlet velocity and cavity height. The flow pattern showed the large scale counter-clockwise forced-vortex rotated at center area, small eddies at each corner and stagnation area located at left-back upper side of model.

• 대한기계학회논문집A
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• 제20권1호
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• pp.206-213
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• 1996

Third order correlation funciton is to be advantageous to detect unique features embedded in various random signals that are undetectable with second order correlation or power spectrum. In this paper, we will introduce optical modulator which consists of a laser light source, 2-dimensional ultrasonic diffractor cell with signal controlling circuitry, and a CCD camera connected to personal computer for image processing. With this modulator, the third order correlaiton pattern of signal can be immediately obtained at the camera due to parallel nature of optical computing.

• Progress in Superconductivity
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• 제2권1호
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• pp.51-55
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• 2000

A $Y_1Ba_2Cu_3O_{7-\delta}$ square spiral microstrip antenna (YBCO antenna) was epitaxially grown on a $LaAlO_3$ substrate by laser ablation. Also fabricated was a gold square spiral microstrip antenna (gold antenna) having the same structure as that of the YBCO antenna in order to compare the properties of both antennas. Both the YBCO antenna and the gold antenna were operated in Ku (12-18 GHz) band, and their properties such as the return loss, SWR, power gain, and radiation patterns were investigated at 77 K. The return loss below -10 dB was obtained in two frequency ranges, i.e., 14.05-14.90 GHz, and 16-18 GHz for the YBCO antenna at 77 K (YBCO superconducting antenna), and in the frequency range of 15.05-17.60 GHz for the gold antenna at 77 K. The SWR bandwidths are 0.85 GHz and 2 GHz for the YBCO superconducting antenna, and 2.55 GHz for the gold antenna at 77 K. The gain improvement of the superconducting YBCO antenna over the gold antenna at 77 K was about 10 dB in the frequency range of 16 GHz to 18 GHz. The radiation patterns show the YBCO superconducting antenna has the omni-directional property of a spiral antenna.

• 한국광학회지
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• 제5권1호
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• pp.138-143
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• 1994

거친 표면을 가진 물체의 미소변위를 1차원 CCD소자와 레이저 스펙클(laser speckle) 방법을 이용하여 측정하였다. 거친 표면에서 산란된 레이저 광이 이루는 스펙클 무늬를 물체의 이동 전후에 얻고, 그것의 상호상관함수(cross-correlation)를 계산하여 스펙클 변위를 계산한다. 1차원 CCD소자를 이용하여 물체이동 전후의 스펙클 무늬를 측정하고, 레이저 스펙클 변위값을 386 PC로 인터페이스하여 PC에서 계산한다. 사용한 CCD 소자의 화소 간격은 $15\mu\textrm{m}$이고, 화소의 개수는 1728개이다. 스펙클 변위와 물체의 이동거리와는 비는 레이저 빔의 파면의 곡률에따라 1.03으로부터 5.20까지 변화한다. CCD 픽셀의 간격이 $15\mu\textrm{m}$이므로 물체의 $3\mu\textrm{m}$ 이동을 감지해 낼 수 있다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.1214-1218
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• 2005

As demands for precision parts are increased, existing methods to fabricate them such as MEMS, LIGA technology have the technical limitations like high precision, high functionality and ultra miniaturization. A micro-stereolithography technology based on $DMD^{TM}$(Digital Micromirror Device) can meet these demands. In this technology, STL file is the standard format as the same of conventional rapid prototyping system, and 3D part is fabricated by stacking layers that are sliced as 2D section from STL file. Whereas in conventional method, the resin surface is cured as scanning laser beam spot according to the section shape, but in this research, we use integral process which enables to cure the resin surface at one time. In this paper, we deal with the dynamic pattern generation and $DMD^{TM}$ operation to fabricate micro structures. Firstly, we address effective slicing method of STL file, conversion to bitmap, and dynamic pattern generation. Secondly, we suggest $DMD^{TM}$ operation and optimal support manufacturing for $DMD^{TM}$ mounting. Thirdly, we examine the problems on continuous stacking layers, and their improvements in software aspects.

• 한국항공우주학회지
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• 제50권4호
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• pp.223-231
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• 2022

금속 적층제조 공정 중 발생할 수 있는 잔류응력은 3D 프린팅을 통한 정밀한 금속 부품 제작을 위해 적절히 통제되어야 하는 중요한 요소이다. 따라서 본 연구에서는 이러한 잔류응력에 영향을 끼치는 요인에 대하여 실험적인 방법을 이용하여 고찰하였다. 실험을 위해 적층제조 공정을 통해 시편을 제작하고 이를 절단하여 변형량 측정을 수행하였으며, 측정된 데이터를 curve fitting 등의 방법을 이용하여 적절히 보정함으로써 공정 파라미터 및 금속 분말 재사용 여부가 금속 적층제조 공정에서 발생한 잔류응력으로 인한 변형에 끼치는 영향을 정량적으로 분석할 수 있는 자료를 확보하였다. 이 결과로부터 금속 적층제조 공정에서 잔류응력으로 인한 변형의 크기에 가장 큰 영향을 끼치는 요소는 금속 분말 재사용 여부임을 확인하였다. 또한 레이저의 패턴, 적층 회전 각도와 같은 공정 파라미터도 변형 크기에 영향을 줄 수 있는 것을 확인하였다.

• 한국정보통신학회논문지
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• 제5권6호
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• pp.1163-1168
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• 2001

거리 계측 시스템은 물체까지의 거리를 삼차원 좌표계에서 측정하는 장치이다. 군용 장비나 건설, 항해, 검사 조립, 로봇 비전 등에 널리 사용되는 무접촉식 원격 거리 계측(ranging) 시스템은 자동화 응용에 매우 중요하다. 계측 방식은 active와 passive방식으로 구분되는데, active방식은 laser나 microwave, 초음파 등의 time of flight를 이용하거나 레이저 조사(illumination)에 대한 카메라 영상을 해석하는 등의 다양한 방식이 있으나 장치가 복잡하며, passive 방식은 stereo camera의 양안영상을 이용하거나 focus특성을 이용하는 방식 등이 있으나 대부분 연산시간이 많이 요구된다. 본 연구에서는 수동식 스테레오 카메라에서 양안시차를 산출하여 triangulation으로 목표전의 거리를 측정하는 방식에서, 연산 시간이 많이 소요되는 과정을 고속으로 처리하는 새로운 방식을 제안하였다. 즉, 목표점에서의 양안 edge 영상을 구하고, 이 영상의 projection profile을 cross correlation하여, 시차를 고속으로 산출해 거리를 구하는 알고리즘을 제안하였으며, 이 방식의 효율성을 실험 결과를 통하여 보였다.