• Title/Summary/Keyword: 3-D Shape Inspection

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A Shape Inspection of Multiple Micro Solder Balls without Positioning Control (위치제어가 없는 복수개의 마이크로솔더볼의 형상검사)

  • Jee Hong Kim
    • Journal of the Microelectronics and Packaging Society
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    • v.31 no.3
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    • pp.62-66
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    • 2024
  • A statistical approach to inspection of the 3-D shape of micro solder balls is proposed, where an optical method with spatially arranged LED and specular reflection is used. The reflected image captured by a vision system was analyzed to calculate the relative displacements of LED's in the image. Also, the statistics of displacements for the micro solder balls contained in a captured image are used to detect existing defects, and the usefulness of the proposed method is shown via experiments.

3D Inspection of Printed Circuit Boards (PCB의 3차원 검사)

  • 조홍주;박현우;이준재
    • Proceedings of the IEEK Conference
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    • 2003.07e
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    • pp.2375-2378
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    • 2003
  • In manufacture of printed circuit boards, one important issue is precisely to measure the three-dimensional shape of the solder paste silk-screened prior to direct surface mounting of chips. This paper presents the 3D shape reconstruction of solder paste using the optical triangulation method based on structured light or slit beam and the measurement algorithm for height, volume. area, and coplanarity on component pads from the 3D range image. Futhermore, statistical process control function is incorporated for process capability analysis.

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A Study on the Use of 3D Human Body Surface Shape Scan Data for Apparel Pattern Making (의류 패턴 설계를 위한 삼차원 인체 체표면 스캔 데이터 활용에 관한 연구)

  • 천종숙;서동애;이관석
    • The Research Journal of the Costume Culture
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    • v.10 no.6
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    • pp.709-717
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    • 2002
  • In the apparel industry, the technology has been advanced rapidly. The use of 3D scanning systems fur the capture and measurement of human body is becoming common place. Three dimensional digital image can be used for design, inspection, reproduction of physical objects. The purpose of this study is to develop a method that drafts men's basic bodice pattern from scanned 3D body surface shape data. In order to pursue this purpose the researchers developed pattern drafting algorithm. The 3D scanner used in this study was Cyberware Whole Body Scanner WB-4. The bodice pattern drafting algorithm from 3D body surface shape data developed in this study is as follows. First, convert geometric 3D body surface data to 3D polygonal mesh data. Second, develop algorithm to lay out 3D polygonal patches onto a plane using Auto Lisp program. The polygon meshes are coplanar, and the individual mesh is continuously in contact with next one The bodice front surface shape data in polygonal patches form was lined up in bust and waist levels. The back bodice was drafted by lining up the polygonal mesh in scapula, chest, and waist levels. in the drafts, gaps between polygons were formed into the darts.

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Development of Shape Measurement System using 3 Dimension (3차원을 이용한 형상측정기 개발)

  • Lee, M.H.;Park, K.S.;Bae, J.I.;Kim, J.K.;Ahn, D.S.;Song, D.S.
    • Proceedings of the KIEE Conference
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    • 2001.07d
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    • pp.2628-2630
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    • 2001
  • This paper developed a 3D inspection system. The system consists of two parts : one includes hardwares such as actuators, linear scales and a probe, etc. the other involves softwares for management and control of the system. Compared with existing 3D measurement systems, this system achieved automatically the inspection. This automatic inspection makes the system have some advantages to reduce a measurement time and to be easily used by operators.

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Fabrication of Three-Dimensional Scanning System for Inspection of Massive Sinkhole Disaster Sites (대형 싱크홀 재난 현장 조사용 3차원 형상화 장비 구현)

  • Kim, Soolo;Yoon, Ho-Geun;Kim, Sang-Wook
    • The Journal of Korea Robotics Society
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    • v.15 no.4
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    • pp.341-349
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    • 2020
  • Recently, interest in ground subsidence in urban areas has increased after a large sinkhole occurred near the high-story building area in Jamsil, Seoul, Korea, in 2014. If a massive sinkhole occurs in an urban area, it is crucial to assess its risk rapidly. Access to humans for on-site safety diagnosis may be difficult because of the additional risk of collapse in the disaster area. Generally, inspection using drones equipped with high-speed lidar sensors can be utilized. However, if the sinkhole is created vertically to a depth of 100 m, similar to the sinkhole in Guatemala, the drone cannot be applied because of the wireless communication limit and turbulence inside the sinkhole. In this study, a three-dimensional (3D) scanning system was fabricated and operated using a towed cable in a massive vertical sinkhole to a depth of 200 m. A high-speed lidar sensor was used to obtain a continuous cross-sectional shape at a certain depth. An inertial-measuring unit was applied to compensate for the error owing to the rotation and pendulum movement of the measuring unit. A reconstruction algorithm, including the compensation scheme, was developed. In a vertical hole with a depth of 180 m in the mining area, the fabricated system was applied to scan 0-165 m depth. The reconstructed shape was depicted in a 3D graph.

Structural Damage Localization for Visual Inspection Using Unmanned Aerial Vehicle with Building Information Modeling Information (UAV와 BIM 정보를 활용한 시설물 외관 손상의 위치 측정 방법)

  • Lee, Yong-Ju;Park, Man-Woo
    • Journal of KIBIM
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    • v.13 no.4
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    • pp.64-73
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    • 2023
  • This study introduces a method of estimating the 3D coordinates of structural damage from the detection results of visual inspection provided in 2D image coordinates using sensing data of UAV and 3D shape information of BIM. This estimation process takes place in a virtual space and utilizes the BIM model, so it is possible to immediately identify which member of the structure the estimated location corresponds to. Difference from conventional structural damage localization methods that require 3D scanning or additional sensor attachment, it is a method that can be applied locally and rapidly. Measurement accuracy was calculated through the distance difference between the measured position measured by TLS (Terrestrial Laser Scanner) and the estimated position calculated by the method proposed in this study, which can determine the applicability of this study and the direction of future research.

Development of An Inspection Method for Defect Detection on the Surface of Automotive Parts (자동차 부품 형상 결함 탐지를 위한 측정 방법 개발)

  • Park, Hong-Seok;Tuladhar, Upendra Mani;Shin, Seung-Cheol
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.452-458
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    • 2013
  • Over the past several years, many studies have been carried out in the field of 3D data inspection systems. Several attempts have been made to improve the quality of manufactured parts. The introduction of laser sensors for inspection has made it possible to acquire data at a remarkably high speed. In this paper, a robust inspection technique for detecting defects in 3D pressed parts using laser-scanned data is proposed. Point cloud data are segmented for the extraction of features. These segmented features are used for shape matching during the localization process. An iterative closest point (ICP) algorithm is used for the localization of the scanned model and CAD model. To achieve a higher accuracy rate, the ICP algorithm is modified and then used for matching. To enhance the speed of the matching process, aKd-tree algorithm is used. Then, the deviation of the scanned points from the CAD model is computed.

An Experimental Study on Reinforcing Efficiency of H-Shaped Steel Beams with a Rectangular Web Opening (유공 H 형강보의 보강효율에 관한 실험적 연구)

  • Kim, Jin-Mu;Cho, Chul-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.3 no.1
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    • pp.171-178
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    • 1999
  • Despite of decrease in shear and moment strengths, most steel structural designers use web openings in beams because of economical benefit and requirement. The purpose of this study is to suggest the method of reinforcement of H-shape steel beams with a rectangular web opening. If shear predominates over bending, it is necessary to consider all possible combinations of shear force and bending moment acting at the opening. In this paper, the ultimate strength and behavior of perforated beams have been investigated according to parameters (ratio of M/V, opening width within opening height ratio D/h, various reinforcing types A/B/C/D/M/N/W). The results of this study are as follows ; 1. Deformation of H-shape steel beams with a rectangular web opening was greatly affected by not only bending but also shear. 2. SB1-2/3 series have little difference in the reinforced efficiency, but SB1-2E/3E series have difference in the reinforced efficiency according to the reinforcement type. 3. Efficiency of SB1-2E/3E series is determined by reinforcing types, which RB1-2E-B/M/C and RB1-3E-M/D/C specimens have good efficient. Reinforcing type of perforated beams chooses efficient method according to ratio of M/V and D/h.

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High Speed Measurement of Ball Height Data for Ball Grid Arrays (BGA(Ball Grid Array) 높이 데이타의 고속 측정)

  • Cho Tai-Hoon;Joo Hyo-Nam
    • Journal of the Semiconductor & Display Technology
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    • v.5 no.1 s.14
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    • pp.1-4
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    • 2006
  • Recently, Ball Grid Arrays(BGAs) are getting used more frequently for a package type. The connectors on a BGA consist of a large number of small solder balls in a grid shape on its bottom side. However, since balls of BGAs mounted on PCBs are not visible, inspection before mounting them is indispensable. High speed non-contact 3D measurement technologies are necessary far real-time measurement of ball height, the most important inspection item. In this paper, an accurate 3D data acquisition system for BGAs is proposed that can acquire 3D profile at high speed using a 3D smart camera and laser slit ray projection. Some clipping and morphological filtering operations are employed to remove spiky error data, which occur due to reflections from some ball area to camera direction.

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