• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2005년도 춘계학술대회 논문집
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• pp.413-418
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• 2005

This paper proposes a measurement method for the surface of micro-parts by using AFM(Atomic Force Microscope). To this end, two techniques are presented to extend the capacity of AFM. First, the measurement range is extended by using an image matching method based on correlation coefficients. To account for the inaccuracy of the coarse stage implemented in AFM's, the image matching technique is applied to two neighboring images intentionally overlapped with each other. Second, a method to measure the shape of relatively large specimen is presented by using the inherent trigger mechanism due to the atomic force. The proposed method is proved effective through a series of experiments.

• 한국공작기계학회논문집
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• 제14권6호
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• pp.22-30
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• 2005

This paper proposes a measurement method for the surface shape of micro-parts by using an atomic force microscope(AFM). To this end, two techniques are presented: First, the measurement range is expanded by using an image matching method based on correlation coefficients. To account for the inaccuracy of the coarse stage implemented in AFM, the image matching technique is applied to two neighboring images intentionally overlapped with each other. Second, a method to measure the shape of relatively large specimen is proposed that utilizes the inherent trigger mechanism due to the atomic force. The proposed methods are proved effective through a series of experiments.

• 산업경영시스템학회지
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• 제41권4호
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• pp.248-255
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• 2018

Ensuring the quality of molds is one of the major issues in mass production. In general, securing the quality of the molds is achieved by repeating grinding and die spotting after machining the molds based on engineer's decision. However, this heuristic method is affected by the engineer's skill and working environment. Therefore, a lot of time and resources are needed in order to ensure quality. In this study, ensuring the quality of molds using grinding map which is generated using automatic measurement is proposed. An automatic measuring system based on CMM (Coordinate Measuring Machine) is developed for measuring the molds. This system generates the measurement path automatically using the 3D CAD model of products. CAD (ComputerAided-Design), CAM (Computer-Aided-Manufacturing), and CAQ (Computer-Aided-Quality) technology is integrated using DMIS (Dimensional Measuring Interface Standard) format in the automatic measuring system. After measuring the molds, a grinding map is generated using the gap between the CAD model and measured values of mold. The grinding map displays the machining tendency and the required amount of grinding with values on a 3D map. Therefore, the quality of molds can be ensured with exactness and quickness based on the grinding map. This study shows that integrating the planning, measuring, and analyzing based on computer technology can solve the problem of quality assurance of mold using the proposed method, therefore the productivity can be increased.

• 한국정밀공학회지
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• 제18권7호
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• pp.98-105
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• 2001

The machining accuracy is affected by geometric, volumetric errors of the machine tools. To improve the product quality, we need to enhance the machining accuracy of the machine tools. To this point of view, measurement and inspection of finished part as error analysis of machine tools ahas been studied for last several decades. This paper suggests the enhancement method of machining accuracy for precision machining of high quality metal reflection mirror or optics lens, etc. In this paper, we study 1) the compensation of linear pitch error with NC controller compensation function using laser interferometer measurement, 2) the method for enhancing the accuracy of NC milling machining by modeling and compensation of volumetric error, 3) the spherical surface manufacturing by modeling and compensation of volumetric error of the machine tool, 4) the system development of OMM without detaching work piece from a bed of machine tool after working, 5) the generation of the finished part profile by OMM. Furthermore, the output of OMM is compared with that of CMM, and verified the feasibility of the measurement system.

• 대한토목학회논문집
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• 제28권2D호
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• pp.277-285
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• 2008

엑스선 영상은 의료분야에서 많이 활용되고 있으며 특히 인간의 골격형성 과정에서 발생할 수 있는 척추만곡의 변형을 파악하는 데 아주 효율적이다. 본 연구에서는 엑스선 영상의 사진기 검정과 엑스선 영상을 이용한 대상물의 3차원 좌표 결정에 중점을 두었다. 엑스선 사진기를 이용한 대상물의 좌표결정 과정은 엑스선 사진기 검정을 위해서 방사선이 투과되지 않게 제작된 쇠볼이 배치된 1차 검정대상물을 이용하여 엑스선 영상의 내부표정요소와 외부표정요소를 결정하고 이로 부터 엑스선에 교차하게 아크릴로 제작된 두 면을 가지고 있는 엑스선 검정장의 3차원 좌표를 결정하는 2단계 과정을 거쳤다. 사진측량기법에 의해 결정된 엑스선 검정장의 3차원 좌표값은 정밀하게 관측된 CMM과의 비교를 통하여 그 정확도를 평가하였으며 엑스선의 진행방향(X축)에 대한 오차가 Y축과 Z축에 비해 상대적으로 높게 나타났으나 Y축과 Z축에 대한 위치오차는 수 mm의 정확도를 나타내었다. 본 연구를 통해서 사진측량기법은 환자의 3차원 위치결정이나 의료용 교정기기를 제작하는데 도움을 줄 수 있을 것으로 사료된다.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국내학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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• pp.672-678
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• 1993

The bead shape in high frequency electric resistance (HER) pipe welding gives important information ons judging current welding state. In most manufacturing process, the heat input is controlled by skilled operators observing color and bead shape. We proposed the bead shape monitoring system in HERW pipe process by using structured light beam. We reconstructs 3-D shape of bead from the measured data, and compare this shape with real 3-D shape obtained by coordinate-measuring machine. This experiment results show that the proposed system can monitor the bead shape with good accuracy.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.268-271
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• 2003

The Volumetric Interferometer using two spherical wavefronts emitted from the ends of two single mode fibers has been suggested to measure 3-dimensional absolute coordinates. In this paper, we try to improve the performance of the volumetric interferometer using multi-CCDs. We get coordinates matching matrixes between CCDs and can obtain more information in the space with multi-CCDs. Also we find out the best arrangement of multi-CCDs by computer simulations. In the simulation we can know that it will be better to increase the distance between CCDs to improve performance. For the performance test, we do a repeatability test, a comparison test with 2-D stage and the self-calibration using artifact.

• 대한치과보철학회지
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• 제27권2호
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• pp.53-78
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• 1989

This study was taken to observe the changes of the residual stress in the alloy and to measure 3 dimensional distortions of the long span ceramo-metal bridge. The materials used in this study were Pors-on 4 (Pd-Ag alloy), and Ceramco and Vita VMK 68 powders. The residual stress of the alloy was measured on the six specimens (dia. 8m/m) by the X-ray diffraction stress analyzer according to the kind of ceramic powder and different measuring stages. And, for the measurement of the distortions, fifteen specimens of the anterior 8-unit ceramo-metal brige were fabricated and subjected to the 3-D coordinate measuring machine. Variables included the 2 kinds of a ceramic powder and the presence or absence of a splint bar at the cast metal framework. The measuring stages in both were after casting, after degassing and after glazing. The following conclusions were obtained : 1. The residual stress of the alloy showed increasing tendency for the tension by the ceramic fusing, but there was not significance. 2. The tendency of the distortions in the cast metal frameworks were decrease of the width, the anterior displacement and sagging. 3. The amount of the distortions at the degassing stage were greater than that at the ceramic fusing stage. 4. The splint bar was effective to control the distortion only at ceramic fusing stage. 5. The sagging distortion in the Ceramco firing were even through all measuring stages, but in the Vita firing, pronounced at degassing stage.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.379-382
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• 2002

Among the CMM calibration techniques, the calibration with standard specimen is most accurate way to acquire the required precision. When there is no standard specimen, the calibration of CMM with itself is possible. This calibration method is called "self-calibration". In this paper, we developed self-calibration algorithm for CMM XY plane. It is possible to calculate the in-plane error and out-of-plane error of CMM with 3 different measurement of same artifact. Experimental result shows that the non-orthogonality error is dominant in in-plane error and the self-calibration result and laser interferometer measured result have almost same value.ame value.

• 열처리공학회지
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• 제30권5호
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• pp.207-214
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• 2017

In this study, failure behavior of piercing plug for seamless tube manufacturing process was studied. Three different kinds of passed piercing plugs (10, 90, 215 times) were prepared. The shape deformation of the passed piercing plugs was observed by 3D coordinate measuring machine, and the oxidized layer on the surface of piercing plug was observed by optical microscopy. The length reduction of piercing plug presented at 215 times passed plug. It was found that the oxidized layer consisted of outer scale, inner scale and internal oxidation layers, and the inner scale layer had vertical cracks, and interfaces had horizontal cracks. We proposed the failure mechanism of piercing plug during seamless tube manufacturing process based on the formation of vertical and horizontal crack.