• Title/Summary/Keyword: 2D 절삭

Search Result 93, Processing Time 0.032 seconds

Machined Surface Plastic Strain in Orthogonal Cutting by Subsequent Recrystallizations Technique (연속재결정법에 의한 2차원 절삭가공면의 소성스트레인에 관한 연구)

  • Iino, Y.;Kim, T.Y.;Mun, S.D.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.13 no.4
    • /
    • pp.61-66
    • /
    • 1996
  • The subsequent recrystallizations technique, and experimental strain measurement method by use of recrystallization phenomena, has been successfully applied for the observation of machined surface plastic zones with equivalent plastic strain .epsilon. .geq. 0.5, 0.12 and 0.02 of type 304 stainless steel. The depth of the zone with .epsilon. .geq. 0.5 is very small, 10-15 .mu. m, while those with .epsilon. .geq. 0.12 are 100-200 .mu. m and 200-450 .mu. m, respectively. The depths increase with increasing depth of cut and with decreasing rake angle. The relation between the depth of the zones and the cutting paramenters is shown. The deformation state ahead of the quick-stop cut was also well visualized by the technique.

  • PDF

A Displacement Analysis of 2-Dimensional Tool Vibrator (2차원 공구진동기구의 변위 해석)

  • 손성민;임한석;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.05a
    • /
    • pp.898-901
    • /
    • 2000
  • In this paper, the theoretical tool displacement and surface roughness are analyzed based on the tool locus of a 2-dimensional tool vibrator. At first, the effects assuming no structural deformation of such variables as frequency, amplitude and phase difference that determine tool loci are simulated. The results show that larger amplitude and/or higher frequency makes better surface. However, a real tool vibrator has the structural deformation, much or less, depending on the excitation frequency. Applying FEM analysis to the deformation of a designed 2D tool vibrator according to the excitation, it has been proved that in this case the displacement is 5${\mu}{\textrm}{m}$ at 1KHz and almost 0 at 20KHz even under the same excitation amplitude.

  • PDF

Development of a Helical Type Drum with an Oblique Cutting Condition for the Sawdust Machine (톱밥 제조기용 3차원 절삭 헬리컬형 드럼의 개발)

  • Oh, Sang-Yeob;Bae, Yong-Hwan;Ha, Min-Su
    • Journal of the Korean Society of Industry Convergence
    • /
    • v.7 no.4
    • /
    • pp.419-424
    • /
    • 2004
  • In order to increase the efficiency of the sawdust machine, the helical type drums with an oblique cutting condition (3D) were developed. The preexisting drums have an orthogonal cutting condition (2D) considering of a saw cutter and a wood cutting pattern. Unfortunately, the disadvantages of this type drum are the big cutting resistance, the high cost of a cutting power and the extreme occurrence of a vibration. To improve this shortcoming, the helical type drum with an oblique cutting condition was developed. Therefore, this type drum decreased the vibration and the cutting resistance of the sawdust machine, and also improved the productivity of 30% or more and the porosity of the sawdust.

  • PDF

Automatic Generation of Machining Sequence for Machined Parts Using Machining Features (특징형상을 이용한 절삭가공부품의 가공순서 자동생성)

  • Woo, Yoonhwan;Kang, Sangwook
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.17 no.2
    • /
    • pp.642-648
    • /
    • 2016
  • As 3D solid modeling prevails, a range of applications have become possible and intensive research on the integration of CAD/CAM has been conducted. As a consequence, methods to recognize the machining features from CAD models have been developed. On the other hand, generating a machining sequence using the machining features is still a problem due to a combinatorial problem with a large number of machining features. This paper proposes a new method that utilizes the precedence constraints through which the number of the combinations is reduced drastically. This method can automatically generate machining sequences requiring the lowest amount of machining time. An airplane part was used to test the usefulness of the proposed method.

Fabrication of complete denture using conventional method and monolithic digital denture system: a case report (전통적 제작법과 모놀리식(monolithic) 디지털 의치 시스템을 이용한 상·하악 총의치 동시 수복 증례)

  • Young-Baek Park;Ga-Hyun Lee;Young-Gyun Song
    • The Journal of Korean Academy of Prosthodontics
    • /
    • v.62 no.1
    • /
    • pp.6-19
    • /
    • 2024
  • With the advancement of Computer-Aided Design/Computer-Aided Manufacturing (CAD-CAM) technology, fabrication of dentures using this technology has gained popularity. As one of CAD-CAM technologies, digital complete denture system has been introduced, which fabricates complete dentures using subtractive manufacturing of monolithic block containing both the color of a denture base and an artificial tooth. In this case, two pairs of upper and lower dentures were fabricated for two patients. Two pairs of complete dentures were fabricated for a 74-year-old male and a 73-year-old female respectively by conventional denture fabrication method and digital method of milling. To obtain a digital complete denture, monolithic block (Ivotion, Ivoclar Vivadent, Schaan, Liechtenstein) was chosen for the materials to fabricate the digital complete dentures. An individual tray was designed using CAD software and manufactured by 3D printing technique. The final impression and interocclusal relationship were recorded using the fabricated individual tray. The final impression was scanned, and the complete denture design and try-in denture were 3D printed using CAD-CAM software. Subsequently, the monolithic block was milled, and the final dentures were fabricated and tried on patients. Previously mentioned two patient cases compared and analyzed stability, fit, speaking, mastication, aesthetics, and patient satisfaction of two pairs of dentures: one fabricated using CAD-CAM system and the other using traditional methods. This was performed to evaluate and report the findings from both denture-making approaches.

A Study on the Prediction of Temperature Distribution and Machining Force in the Milling Process (밀링가공에서의 온도분포와 절삭력 예측을 위한 연구)

  • 강재훈;송준엽;박종권
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2004.04a
    • /
    • pp.394-397
    • /
    • 2004
  • This paper presents a simple analytic method using 2D simulation program for predications of cutting force and machining temperature in dry type milling process. And also, comparison of cutting force and machining temperature obtained from experiment and simulation work is accomplished to distinguish of suitability.

  • PDF

Study on the Machinability of Korean Domestic Bamboo Species (국산 죽재의 기계 가공성에 관한 연구)

  • Lee, Hyoung-Woo;Kim, Byung-Nam
    • Journal of the Korean Wood Science and Technology
    • /
    • v.27 no.1
    • /
    • pp.56-63
    • /
    • 1999
  • Machinability of three Korean domestic bamboo species, Phyllostachys pubescens Mazel, Phyllostachys nigra var. henonis Stapf. and Phyllostachys bambusoides S. et Z., was studied to investigate the possibility of utilization of Korean domestic bamboo species as raw material for industry. Splitting force reached a maximum within the first inch of knife travel and diminished thereafter. Parallel-sided wedge-type knife with sharpness angle of 15 degree required the lowest maximum splitting force. Roughnesses of surfaces developed during planing and sawing of bamboo were lower than those of Pinus radiata D. Don and quality of ripped surface was better than that of cross-cut surface on bamboo. 62.5 hours were required to dry 12mm-thick Phyllostachys pubescens Mazel from moisture content of 60% to moisture content of 10% at $70^{\circ}C$.

  • PDF

A Study on the Characteristics Analysis of Cutting Fluid Aerosol Using Dual-PDA System - for Turning Process (Dual-PDA를 이용한 절삭유 에어로졸 특성분석에 관한 연구(I) -선삭공정을 중심으로)

  • Jeong, J.Y.;Hwang, D.C.;Hong, G.B.;Woo, C.K.;Hwang, J.
    • Journal of ILASS-Korea
    • /
    • v.10 no.2
    • /
    • pp.10-17
    • /
    • 2005
  • The proposed research has been performed to know the characteristics of cutting fluid aerosol formation using Dual-PDA system in machining process. The cutting fluid aerosol size and concentration is common attributes that quantify the environmental intrusiveness or air quality contamination. The atomized cutting fluid aerosols can be affected to human health risk such as lung cancer and skin irritations. Even though cutting fluid can be improved the machining quality and productivity in a carefully. its use must be controlled and optimized carefully. This experimental works using Dual-PDA were performed to analyze the cutting fluid aerosol behaviors and characteristics in turning process using precise aerosol particle measuring system. The obtained experimental results profovide basic knowledge to develop the environmentally conscious machining process. This results cail be provided as a basis to estimate and control the hazardous cutting fluid aerosol in machining process.

  • PDF

Development of Machine Learning Method for Selection of Machining Conditions in Machining of 3D Printed Composite Material (3D 프린팅 복합소재의 가공에서 가공 조건 선정을 위한 머신러닝 개발에 관한 연구)

  • Kim, Min-Jae;Kim, Dong-Hyeon;Lee, Choon-Man
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.21 no.2
    • /
    • pp.137-143
    • /
    • 2022
  • Composite materials, being light-weight and of high mechanical strength, are increasingly used in various industries such as the aerospace, automobile, sporting-goods manufacturing, and ship-building industries. Recently, manufacturing of composite materials using 3D printers has increased. 3D-printed composite materials are made in free-form and adapted for end-use by adjusting the fiber content and orientation. However, research on the machining of 3D printed composite materials is limited. The aim of this study is to develop a machine learning method to select machining conditions for machining of 3D-printed composite materials. The composite material was composed of Onyx and carbon fibers and stacked sequentially. The experiments were performed using the following machining conditions: spindle speed, feed rate, depth of cut, and machining direction. Cutting forces of the different machining conditions were measured by milling the composite materials. PCA, a method of machine learning, was developed to select the machining conditions and will be used in subsequent experiments under various machining conditions.

Circular Polarization Patch Antenna with GPS and GLONASS Stopband for Satellite Communication (GPS, GLONASS 저지대역을 갖는 위성통신용 원편파 패치안테나)

  • Kim, Joo-Suk;Kim, Gue-Chol
    • The Journal of the Korea institute of electronic communication sciences
    • /
    • v.13 no.1
    • /
    • pp.245-252
    • /
    • 2018
  • In this paper, the dual band circular polarization patch antenna was designed by using band rejection characteristics of CSRR structure for geostationary satellites. A quadrangular CSRR structure was etched on the ground at the rear of the patch antenna's feed to obtain band rejection characteristics in between the receiving frequency band(1525~1559MHz) and transmission band(1626.5~1660.5MHz), and the corner of the patch antenna was truncated to enable circular polarization. It was confirmed that the resonant frequency of the patch antenna differs according to the size anc location of the CSRR and cirular polarization characteristics with simulation and measurement results. Measurement results shows the gain of about 0.2dB and 1.5dB in the TX and RX band.