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The Effect of Additives on the Mechanical Properties of Rigid Polyurethane (경질 폴리 우레탄의 기계적물성에 미치는 첨가제의 영향)

  • Na, Seok-En;Choi, Hwan-Oh;Lee, Jeon-Kyu;Kim, Si-Young;Ju, Chang-Sik
    • Korean Chemical Engineering Research
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    • v.50 no.5
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    • pp.783-788
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    • 2012
  • Stern tube bearing is a shaft device playing important roles to reduce the friction of axial rotation and to support the weight of shaft. However, because there is no domestic producer of stern tube bering, imported stern tube bearings have many practical problems including prices, delivery and after services. This is why stern tube bearing should be localization. For the purpose of development of polyurethane resin for stern tube bearings, the effect of additives on the hardness, tensile strength and elongation of the polyurethane resin were systematically investigated. For the preliminary researches, depending on the type of curing agent, MOCA type and non-MOCA type polyurethanes were synthesized. Preliminary researches concluded that MOCA type polyurethane resin has more excellent mechanical properties than non-MPCA type for stern tube bearings that Tensile strength and Hardness of non-MOCA type investigated 23 D, 4.3 Mpa. Therefore, MOCA type polyurethane was adapted as base resin of this research. Silica, calcium carbonate and graphite were selected as additives for the enhancement of mechanical properties of polyurethane resin. Effect of the type and the dosage of these additives on the hardness, tensile strength, elongation of the polyurethane resin were experimentally examined. However, addition of calcium carbonate and graphite showed only minor effect on the hardness of the resin. Polyurethane resin with silica showed relatively excellent hardness, tensile strength and improved elongation.

Material Strength and Deformation Performance of Highly Ductile High-Strength Cement Composite (높은 연성을 갖는 고강도 시멘트계 복합체의 재료강도 및 변형성능)

  • Choi, Jeong-Il;Lee, Bang Yeon;Kim, Yun Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.1
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    • pp.51-58
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    • 2020
  • The purpose of this study is to investigate experimentally the material strength and tensile deformation behavior of highly ductile high-strength cement composites reinforced by synthetic fibers. Materials and mixture proportions were designed to make composites with a strength level of 80 MPa in compression. Two kinds of polyethylene fibers with different properties were employed as reinforcing fibers. A series of experiments on density, compressive strength, and deformation performance was performed. Experimental results showed that the tensile behavior and cracking patterns of cement composite strongly depends on the types of reinforcing fibers. It was also demonstrated that the cement composite with a compressive strength of 77.7 MPa and a tensile strain capacity of 7.9% can be manufactured by using a proper polyethylene fiber.

Mechanical Properties of an ECC(Engineered Cementitious Composite) Designed Based on Micromechanical Principle (마이크로역학에 의하여 설계된 ECC (Engineered Cementitious Composite)의 역학적 특성)

  • Kim Yun-Yong;Kim Jeong-Su;Kim Hee-Sin;Ha Gee-Joo;Kim Jin-Keun
    • Journal of the Korea Concrete Institute
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    • v.17 no.5 s.89
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    • pp.709-716
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    • 2005
  • The objective of this study is to develop a high ductile fiber reinforced mortar, ECC(Engineered Cementitious Composite) with using raw material commercially available in Korea. A single fiber pullout test and a wedge splitting test were employed to measure the bond properties in a matrix and the fracture toughness of mortar matrix respectively, which are used for designing mix proportion suitable for achieving strain-hardening behavior at a composite level. Test results showed that the properties tended to increase with decreasing water-cement ratio. A high ductile fiber reinforced mortar has been developed by employing micromechanics-based design procedure. Micromechanical analysis was initially peformed to properly select water-cement ratio, and then basic mixture proportion range was determined based on workability considerations, including desirable fiber dispersion without segregation. Subsequent direct tensile tests were performed on the composites with W/C's of 47.5% and 60% at 28 days that the fiber reinforced mortar exhibited high ductile uniaxial tension property, represented by a maximum strain capacity of 2.2%, which is around 100 times the strain capacity of normal concrete. Also, compressive tests were performed to examine high ductile fiber reinforced mortar under the compression. The test results showed that the measured value of compressive strength was from 26MPa to 34 MPa which comes under the strength of normal concrete at 28 days.

Nonlinear Analysis of Rubber Bellows for the High Speed Railway Vehicle (고속철도차량 갱웨이 벨로우즈의 비선형 해석)

  • Kang, Gil-Hyun;Kim, Chul-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.8
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    • pp.3631-3637
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    • 2013
  • Gangway bellows in this study is the double wrinkled neoprene rubber component to accept various deviations between the carriage end parts of the articulated type high speed railway vehicle(HSRV). The fatigue failure of the bellows has a harmful effect on the riding comfort for the passengers with the increase of noise and ringing in the ears due to air-tightness failure during pass through a long tunnel. In this study, to assure the safety of gangway bellows of the HSRV, non-linear analysis of the gangway bellows considering triaxial angular displacement(rolling /yawing/pitching) between the carriage end parts are performed. The non-linear properties of the rubber are determined by uniaxial tension and equi-biaxial tension test. Moreover, from the results of non-linear analysis, the effects of the angular displacements and frictional coefficients are evaluated.

Experimental Study on the Development of a Seismic Reinforcement Method for Reinforced Concrete Columns using High-tensile Alloy Materials (고인장 합금재를 활용한 철근콘크리트 기둥의 내진보강공법 개발에 관한 실험적 연구)

  • Do-Yeon Kim;Il-Young Jang
    • Journal of the Society of Disaster Information
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    • v.20 no.2
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    • pp.411-418
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    • 2024
  • Purpose: This study aims to develop brand new bolt fastening type of seismic retrofit using high tensile alloy materials for existing reinforced concrete columns. Method: A T-type cross-sectional seismic retrofit made of SUS304 and SS275, and the high-tensile bolt of SCM435 was analyzed for the effect of material properties on seismic performance through bending test. Result: The experiment using SUS304 shows a 7% higher maximum strength and 22% higher yield strength and shows a higher compressive stress of 360MPa. In addition, the change in the neutral axis is also smaller. Conclusion: Seismic retrofit using SUS304 is considered to be better in terms of yield strength, tensile strength, neutral axis change, and ductility, and it is considered necessary to experiment with RC column real experiments in future studies.

An Experimental Study on the Bond Characteristics of Reinforced Concrete Structures (철근 콘크리트 부재의 부착특성에 관한 실험 연구)

  • 오병환;강영진;이성로;방기성
    • Magazine of the Korea Concrete Institute
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    • v.2 no.4
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    • pp.99-107
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    • 1990
  • The transfer of forces across the interface by bond between concrete and steel is of fundamentul importance to many aspects of reinforced concrete behavior. Bond stress-slip relationships were studied using a symmetri¬cal tension test specimen. This type of test is intended to simulate conditions in the tension zone of a concrete beam between primary cracks and below the neutral axis. These relationships between local bond stress and local slip are found to be quite different at different locations along the bar. The bond behavior under cyclic lo¬ading is also studied in the present study, and the increase of bond slip and steel strains is clarified from those tests.

Influence of Carbon Fiber Direction on Mechanical Properties of Milled Carbon Fibers/Carbon Blacks/Natural Rubber Compounds (탄소섬유 방향이 미분쇄 탄소섬유/카본블랙/천연고무 복합재료의 기계적 물성에 미치는 영향)

  • Ham, Eun-Kwang;Choi, Kyeong-Eun;Ko, Jae-Kyoung;Seo, Min-Kang
    • Applied Chemistry for Engineering
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    • v.27 no.2
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    • pp.179-184
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    • 2016
  • In this work, the influence of milled carbon fiber direction on mechanical properties of milled carbon fibers/carbon blacks/natural rubber compounds was investigated. The compounds were prepared by adding the 6 phr milled carbon fibers (MCFs) and 40 phr carbon blacks (CBs) into the natural rubber. The MCFs were aligned in a parallel and orthogonal direction in the compounds using two-roll-mill machine. Mechanical properties of compounds were studied by tensile characteristics and tearing strength. As a result, the compounds showed higher tensile strength, 100%~300% modulus, and tearing strength than those of using any other compounds due to the aligning MCFs in parallel. Mechanical properties of the compounds reinforced with non-aligned MCFs were inferior to those of others. Consequently, the parallel aligned MCFs in the compounds led to an increase of tensile properties and improvement of tearing strength, resulted from MCFs with the high elastic modulus.

An Indirect Experimental Method for the Determination of Mechanical Properties of Ion-nitrided Layer and Residual Stress Distribution (이온질화층의 기계적 성질과 잔류응력 분포를 위한 간접 실험법)

  • 곽병만;길영준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.2
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    • pp.240-249
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    • 1985
  • 여러 가지 조건하에서 한쪽면만 이온질화 처리된 SCM4 의 평판을 모델로 하여 질화층의 기계적 성질과 잔류응력을 연구하였다. 질화층에서의 재료의 성질은 질소함량분포에 비례하여 변할 것이 라는 가정하에 외팔보의 굽힘과 온도-곡률의 관계를 구하는 이론적 모델을 정립하고 이에 따른 간접적 실험방법을 제시하였다. 질화층 표면에서의 선팽창 계수는 질화되지 않은 코어의 값에 비 해 2내지 12% 증가를 보였고 탄성계수는 50내지 700%증가를 보였다. 질화로 인한 축방향 팽창은 변형도로 약 0.002를 얻었다. 상온에서의 코어의 최대인장 잔류응력은 2내지 25Kg/mm$^{2}$이 며, 질화층표면에서 일어나는 최대압축잔류응력은 질화조건에 따라 50내지 300Kg/mm$^{2}$을 얻었다.

Fatigue Behavior of Composites with different Fiber Orientation (섬유 방향에 따른 복합재 피로특성에 관한 연구)

  • Kang, Tae-Young;An, Hyo-Seong;Chun, Heoung-Jae;Park, Jong-Chan
    • Composites Research
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    • v.34 no.2
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    • pp.77-81
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    • 2021
  • Due to the high specific strength and stiffness of the composite materials, the composite materials have been extensively used in various industries. In particular, carbon fiber reinforced composites are widely used in many mechanical structures. In addition, since carbon fiber reinforced composites have anisotropic properties, to understand the fatigue behavior of composites with different fiber orientation is very important for the efficient structural design. Therefore, in this paper, the effect fiber orientation on the fatigue life of composite materials was experimentally evaluated. For this purpose, tensile and fatigue tests were performed on the off-axis specimens (0°, 10°, 30°, 45°, 60°, 90°) of the composite materials. As a result of the fatigue tests, the fatigue strength of the composites decreased significantly as the fatigue strength slightly deviated from 0 degrees. On the other hand, the more deviated, the less decreased. This is because the role of supporting the load of fibers decreased as the stacking angle increased. In addition, the fatigue behavior was analyzed by introducing a fatigue strength ratio (Ψ) that eliminates the fiber orientation dependence of the off-axis fatigue behaviors on the unidirectional composites. The off-axis fatigue S-N lines can be reduced to a single line regardless of the fiber orientation by using the fatigue strength ratio (Ψ). Using the fatigue Ψ-N line, it is possible to extract back to any off-axis fatigue S-N lines of the composites with different fiber orientations.

Evaluation of Split Tension Fatigue Test Method for Application in Concrete (콘크리트의 쪼갬인장 피로실험방법 제안 및 적용성 평가)

  • Kim Dong-Ho;Lee Joo-Hyung;Jeong Won-Kyong;Yun Kyong-Ku
    • Journal of the Korea Concrete Institute
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    • v.16 no.1 s.79
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    • pp.27-35
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    • 2004
  • Most of concrete fatigue tests currently used are flexural tension or compression methods to investigate the tensile or compressive properties, respectively. However, the concrete pavement or concrete slab is actually subjected to a combined stress condition such as biaxial or triaxial. The split tension test may result in similar stress condition to biaxial stress condition. The purposes of this study were to evaluate the split tension fatigue test method for application in concrete. These were done by a finite element analysis and experimental series. The results were as follows: The optimum configuration of split tension fatigue test was a cylinder of 15cm in diameter and 7.5cm in thickness, which had a little different thickness compared to the KS standard cylinder of ${\phi}15{\times}30cm$. The concrete stress ratio of compressive against horizontal from FEA was 3.1, while that from theory was 3.0. The stress distributions of mortar and steel were almost similar at different thicknesses. The measured static split tensile strengths of concrete and mortar were quite similar at 30cm and 7.5cm thickness cylinders. The measured stress-strain relationship showed their consistency at all specimens regardless of thickness, and confirmed the results from FEA. As a results, the concrete split tension specimen, cylinder of 15cm in diameter and 7.5cm in thickness, could be used at fatigue test because of its accuracy, simplicity and convenience.