• 제목/요약/키워드: 2차원절삭

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2차원절삭에서 공구이탈시 발생하는 버(Burr)와 파단에 관한 연구 (Study on the Burr Formation and Fracture at the Exit Stage in Orthogonal Cutting)

  • 고성림
    • 대한기계학회논문집
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    • 제17권5호
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    • pp.1172-1182
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    • 1993
  • 본 연구에서는 버형성중의 파단을 파단전의 소성변형의 과정이 파단에 영향을 미치는 연성파단(ductile fracture)으로 간주하여 McClintock의 연성파단에 관한 모델 을 이용하여 버형성중의 파단변형도를 얻었다. 이 파단변형도가 인장시험으로부터 얻 은 파단변형도와 커다란 오차가 없음을 확인하여 편의상 인장시험에서의 파단변형도를 버형성중의 파단발생 판정기준으로 사용하였다. 버형성이 시작된 이후에 공구인선부 에서의 피삭재의 변위의 발달에 관한 모델이 제시되었고 파단변형도와 최대변형량과의 비교로부터 파단위치와 각도가 결정된다.

톱밥 제조기용 3차원 절삭 헬리컬형 드럼의 개발 (Development of a Helical Type Drum with an Oblique Cutting Condition for the Sawdust Machine)

  • 오상엽;배용환;하민수
    • 한국산업융합학회 논문집
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    • 제7권4호
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    • pp.419-424
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    • 2004
  • In order to increase the efficiency of the sawdust machine, the helical type drums with an oblique cutting condition (3D) were developed. The preexisting drums have an orthogonal cutting condition (2D) considering of a saw cutter and a wood cutting pattern. Unfortunately, the disadvantages of this type drum are the big cutting resistance, the high cost of a cutting power and the extreme occurrence of a vibration. To improve this shortcoming, the helical type drum with an oblique cutting condition was developed. Therefore, this type drum decreased the vibration and the cutting resistance of the sawdust machine, and also improved the productivity of 30% or more and the porosity of the sawdust.

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성형가공문제에 대한 힘 평형법의 응용 (Applications of Force Balance Method to Several Metal Forming Problems)

  • 최재찬;김진무
    • 대한기계학회논문집
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    • 제10권5호
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    • pp.653-660
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    • 1986
  • 본 논문에서는 단일 노치가 있는 봉의 소성굽힘, 밀폐형단조, 4각형블록의 압 축, 2차원 절삭가공 및 평면변형 후방추출 등 평면변형 성형문제에 대해서 공구와 소 재사이에 일정한 마찰응역이 작용한다는 가정하에 운동학적 가용속도장으로 구한 상 계해와 동일한 변형모델을 사용하여 힘평형법으로 구한 상계해를 비교.검토하여 2가지 접근법으로 구한 상계해가 동일함을 입증하였다.

2차원 절삭시의 각종 파라메터와 음향 방출 신호와의 상호 관계에 관한 연구 (A Study on the Correlation of Orthogonal Cutting all sorts Parameter and Acoustic Emission Signal)

  • 김재열;심재기;박환규;오환교
    • 한국정밀공학회지
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    • 제8권1호
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    • pp.74-83
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    • 1991
  • A study on the Correlation of Orthogonal Cutting Parameter (Cutting speed, Depth of cut, Feed Rate) and Acoustic Emission Signal. It is well known that acoustic emission (AE) is the emission of elastic wave resulting from the deformation and fracture of materials. This study estabished correlation of orthogonal cutting parameter and AE signal, and researched into in-process monitoring of tool wear and failure. The results are as follow; 1. AE RMS was under the influence of cutting speed but hardly influenced by depth of cut and feed rate. 2. AE RMS was under the influence of flank wear. 3. AE count rate increased by increased cutting speed. 4. AE RMS value was rapidly increased in 130 m flank wear.

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머시닝센터 평면가공 시 가공횟수에 따른 치수정밀도 특성에 관한 연구 (A Study on Characteristics of Dimensional Accuracy using Planning Number of Machining in Machining Center)

  • 양용모
    • 한국기계가공학회지
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    • 제17권6호
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    • pp.61-67
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    • 2018
  • The face milling cutter, which is mainly used for the face milling, is used to cut the Carbon steel(SM20C) in the machining center for 5 times and 10 times respectively. This study clarify the dimensional accuracy characteristics according to the number of fine machining varied the condition of cutting depth, table feed speed and spindle speed. Cutting depth is varied 0.05~0.2mm, table feed speed is varied 0.05~0.2mm/min and spindle speed is varied 1500~2500rpm. As a result, the dimensional accuracy was stable 6 times machining with table feed speed 150mm/min and 10 times machining with table speed 100mm/min and cutting depth 0.05mm regardless times of machining.

절삭 및 적층 가공법으로 제작된 3본 고정성 국소의치의 변연 및 내면 적합도에 관한 연구 (Marginal and internal discrepancy of 3-unit fixed dental prostheses fabricated by subtractive and additive manufacturing)

  • 최재원
    • 대한치과보철학회지
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    • 제58권1호
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    • pp.7-13
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    • 2020
  • 목적: 본 연구의 목적은 절삭 가공법 및 적층 가공법에 의해 제작된 3본 고정성 국소의치의 변연 및 내면 적합도를 비교하는 것이다. 재료 및 방법: 상악 좌측 제2소구치가 상실된 3본 고정성 국소의치 지대치를 제작하고(주모형), 구강 스캐너를 이용해 주모형 스캔 데이터를 얻었다. 3본 고정성 보철물은 다음과 같은 3가지 방법으로 제작하였다: Milled 3-unit fixed dental prostheses (FDP) (MIL군), digital light processing (DLP) 3D printed 3-unit FDP (D3P군), stereolithography apparatus (SLA) 3D printed 3-unit FDP (S3P군). 보철물의 변연 및 내면 적합도와 내면 정밀도 평가하기 위해 각각 triple-scan protocol과 콤비네이션 수식을 사용하여 스캔 데이터를 중첩하였다. 3차원 분석 프로그램(Geomagic control X)을 사용하여 root mean square (RMS) 값과 color difference map 통해 정량 및 정성 분석 시행하였다. Kruskal-Wallis test (α = .05)와 Mann-Whitney U test 및 Bonferroni correction (α = .05/3 = .017)을 이용하여 통계 분석하였다. 결과: S3P군의 변연 적합도는 MIL군과 D3P군에 비해 우수하였으며, MIL군과 D3P군은 비슷한 수준을 보였다. D3P군과 S3P군은 MIL군에 비해 상대적으로 우수한 내면 적합도를 보였으며, D3P군과 S3P군 사이에는 유의한 차이가 없었다. 한편, MIL군, S3P군, 그리고 D3P군 순으로 우수한 정밀도를 보였다. 결론: 본 연구의 한계 내에서 적층 가공법으로 제작된 3본 고정성 보철물은 절삭 가공법으로 제작된 3본 고정성 보철물에 비해 우수한 변연 및 내면 적합도를 보인 반면 정밀도는 떨어지는 것으로 나타났다.

공구경로 변화에 따른 고속 볼 엔드밀 가공에서 경사면의 특성(I) (Characteristics of Inclined Plane Constructed by High speed Ball End Milling according to the Variation of Cutting Direction(I))

  • 강명창
    • 한국생산제조학회지
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    • 제8권2호
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    • pp.137-143
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    • 1999
  • The study of the high speed machining of inclined plane using ball end mill is performed. The use of ball end mill is rapidly growing in die and mold manufacturing. The cutting characteristics, such as cuttin g force, surface roughness and surface profile, are varied according to the variation of cutting directions. Free surface is cut using ball end mill, the surface profile is greatly varied depending upon the cutting direction. So this study will deal with the characteristics of cutting such as cutting efficiency according to the inclined plane of the workpiece, the cutting force according to tool path, surface profile and the roughness of surface. The optimal cutting direction to be applied the cutting for 3-D sculptured surfaces can be show through the results of this study.

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칩브레이커 형상변수에 의한 칩유동각 예측 (The Prediction of Chip Flow Angle on chip Breaker Shape Parameters)

  • 박승근
    • 한국생산제조학회지
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    • 제9권2호
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    • pp.96-101
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    • 2000
  • In machining with cutting tool inserts having complex chip groove shape the flow curl and breaking pattern of the chip are different than in flat-face inserts. In the present work an effort is made to understand the three basic phe-nomena occurring in a chip since its formation in machining with groove type and pattern type inserts. These are the ini-tial chip flow the subsequent development of up and side curl and the final chip breaking due to the development of tor-sional and bending stresses. in this paper chip flow angle in a groove type and pattern type inserts. The expres-sion for chip flow angle in groove type and pattern type inserts is also verified experimentally using high speed filming techniques.

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3차원 절삭가공에서의 2자유도 채터안정성 해석

  • 김병룡;강명창;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 추계학술대회 논문집
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    • pp.31-35
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    • 2001
  • Three dimensional dynamic cutting can be postulated as an equivalent orthogonal dynamic cutting through the plane containing both the cutting vector and the chip flow velocity vector in cutting process. An analytical expression of dynamic cutting force is obtained from the cutting parameters determined by the static three dimensional cutting experiments. Particular attention is paid to the energy supplied to the vibration of the tool behind the vertical vibration and the direction. The phase lag of the horizontal vibration of the tool behind the vertical vibration and the direction angel of the fluctuating cutting force must be regarded in point of stability limits. Chatter vibration can effectively be suppressed by enlarging the dynamic rigidity of the cutting system in the vertical cutting force direction. A good agreement is found between the stability limits predicted by theory and the critical width of cut determined by experiments.

2차원 절삭에서 발생하는 버에 관한 유한요소 시뮬레이션 (FE-Simulation of Burr Formation in Orthogonal Cutting)

  • 고대철;김병민;고성림
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.265-270
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    • 1995
  • In orthogonal cutting a new approach for modeling of burr formation process when tool exits workpiece is proposed. The approach is based on the rigid-plastic FEM combined with the ductile fracture criterion and the element kill method. The approach is applied to simulate a plane strain cutting process. The results of the FEM are compared with those of the experiment. It is shown that the fracture location and fracture angle as well as cutting force can be predicted using the proposed approach with a good correlation to experimental results.

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