• Journal of the Korean Crystal Growth and Crystal Technology
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• v.17 no.6
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• pp.277-282
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• 2007

The artificial lightweight aggregate (ALA) was manufactured using coal bottom ashes produced from a thermoelectric power plant with clay and, the sintering temperature and batch composition dependence upon physical properties of ALA were studied. The bottom ash (BA) had 13wt% coarse particle (>4.75mm) and showed very irregular shape so should be crushed to fine particles to be formed with clay by extrusion process. Also the bottom ash contained a many unburned carbon which generates the gas by oxidation and lighten a aggregate during a sintering process. Plastic index of green bodies decreased with increasing bottom ash content but the extrusion forming process was possible for the green body containing BA up to 40wt% whose plastic index and plastic limit were around 10 and 22 respectively. The ALA containing $30{\sim}40wt%$ BA sintered at $1100{\sim}1200^{\circ}C$ showed a volume specific density of $1.3{\sim}1.5$ and water absorption of $13{\sim}15%$ and could be appled for high-rise building and super-long bridge.

• Economic and Environmental Geology
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• v.55 no.5
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• pp.429-438
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• 2022

This study evaluated the effect of the degree of weathering on the particle size distribution and the amount of fine particles generated in the aggregate production process during the crushing of igneous rock. Rock samples were collected from three areas with differences in strength from the Schmith hammer measurement at the aggregate quarry in Geochang, Gyeongsangbuk-do. After crushing with a jaw crusher under the same conditions in laboratory, particle size analysis, mineral analysis, chemical analysis, and weathering index were calculated. The Schmidt hammer measurements were 56, 28, and <10, and the CIA and CIW values of weathering index were also different, so the rock samples were classified into hard rock, soft rock, and weathered rock according to the weathering degree. It shows a smaller particle size distribution toward weathered rocks under the microscope, and the proportion of altered clay minerals such as sericite increased. The composition of feldspar and quartz was high for hard rock, and the ratio of muscovite and kaolinite was low. As a result of the crushing of the jaw crusher, hard rock produced a lot of coarse crushed material (13.2mm), while soft rock and weathered rock produced fine crushed material (4.75mm). The former showed the characteristics of the beta distribution curve, and the latter showed the bimodal distribution curve. The production of fine rock particles (based on 0.71mm of sieve, wt. %) increased to 13%<21%<22% in hard rock, soft rock, and weathered rock, and the greater the degree of weathering, the more fine rock particles were generated. The fine particles are recovered by the operation of the sand unit in the wet aggregate production process. Therefore, in order to minimize the amount of sludge generated in the aggregate production process, it was judged that a study on the optimal operation of cyclones could be necessary.

• Magazine of the Korea Concrete Institute
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• v.10 no.3
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• pp.165-173
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• 1998

투수성 콘크리트포장은 우천시 도로포장 노면의 배수, 차량 주행 안전성의 향상 및 소음의 저감등을 목적으로 개발된 포장이지만 주행환경 및 도로주변과의 환경조화에도 기여한다. 일반적인 배수성 아스팔트 콘크리트포장에서는 투수계수 1$\times$10-2cm/sec를 목표로 정하고 있으나 본 연구에서는 투수성 콘크리트포장의 실용화를 위한 연구의 일환으로 투수계수1$\times$10-1cm/sec를 목표로 정하여 골재의 최대치수, 잔골재율 및 단위시멘트량을 변화시킨 투수성 콘크리트의 공극률, 연속공극률 및 투수계수와 제강도를 측정한 결과에 대하여 고찰하였다. 투수성 콘크리트의 목표투수계수 1$\times$10-1cm/sec 일 때 공극률 및 연속공극률은 각각 15 %와 12%정도이며, 압축강도는 240kg/$\textrm{cm}^2$정도의값을 나타내었으며, 골재의 최대치수가 10~13mm일 경우, 잔골재율 10~20%, 단위시멘트량 380 kg/$\textrm{cm}^2$정도가 적절한 배합으로 생각된다.

• Fire Science and Engineering
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• v.25 no.6
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• pp.8-13
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• 2011

High Strength Concrete (HSC) has a disadvantage of the brittle failure under fire due to the spalling. The studies on spalling control method of new constructed HSC buildings were performed enough, but the studies on existing buildings are insufficient. The new inorganic refractory mortar is developed in this study. The insulating capacity is enhanced by using light weight fine aggregate and polypropylene (PP) fiber. In results of material test, the thermal conductivity of light weight fine aggregate get lower than general fine aggregate. And in results of column test, the fire resisting time is delayed 20 minutes by using light weight fine aggregate, 10 minutes by increasing finishing depth from 10 mm to 20 mm and 4 minutes by using 0.6 % PP fiber.

• International Journal of Highway Engineering
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• v.7 no.1 s.23
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• pp.1-9
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• 2005

This is a basic research for producing hot-mix recycled asphalt mixtures and suggesting methods for solving quality problems, if any. Various mixing methods are introduced to mate aging evenly between old and virgin aggregates and to improve aging conditions. Gel-permeation chromatography(GPC) analysis was performed to evaluate aging of binders coated on coarse aggregates and a matrix separately. Round-shaped aggregates(13m gravel) were used in manufacturing mixtures for analysis of aging levels in recycled mixtures. It was found out that there was significant difference in aging levels between the binder coated on RAP's coarse aggregates and on virgin aggregates in a recycled mixture. The difference in the aging level was reduced by modifying mixing method(RAP and virgin binders were mixed first and then virgin aggregates were introduced). Among A to E mixing methods studied, the D was turned out to be the best.

• Journal of the Korea Concrete Institute
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• v.20 no.2
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• pp.165-173
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• 2008

One of the most important requirements for reinforced concrete constructions is the bond behavior between concrete and reinforcement. For practical application, it is very important to study bond behavior of reinforcing bars in recycled aggregate concrete (RAC). Thirty six pull-out tests were carried out in order to investigate the bond behaviour between recycled coarse aggregate concrete (RCAC) and deformed bars. RCA replacement ratios (i.e., 0%, 30%, 60% and 100%) and positions of deformed bar (i.e., vertical and horizontal position) were considered as variables in this paper. Each specimen was in the form of a cube, with edges of 150 mm in length and for the pull-out tests, a deformed bar, 13 mm in diameter, was embedded in the center of each specimen. Based on the test results, the bond strength between the RCAC and deformed bars were influenced by both RCA replacement ratios and positions of deformed bars. It was found that under the equivalent mix proportion (i.e., the mix proportions are the same, except for different RCA replacement ratios), the bond strength between the RCAC and the ribbed bar has no obvious relation with the RCA replacement ratio, whereas the positions of deformed bars have a significant effect on the bond behavior between the RCAC and deformed bars. Under the condition of same RCA replacement ratio, the specimen of horizontal reinforcement at upper position (HU type) appear considerably low bond stress.

• International Journal of Highway Engineering
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• v.13 no.4
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• pp.133-142
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• 2011

The objective of this study is to validate the number of gyrations of Superpave gyratory compactor(SGC) for compaction of hot-mix asphalt (HMA) and warm-mix asphalt(WMA) mixtures. Marshall compaction was also used for comparison purpose. The 13mm and 19mm aggregates of 1st class quality shape were used. A PG64-22 and a PG76-22 for HMA and a PG70-22 for WMA. Four compaction temperatures based on the suggested value were used for each binder using 100 gyrations for SGC and 75 blows per side for Marshall compactor. It was found that SGC compaction was somewhat better than Marshall compaction. The analysis of variance showed that two compactors were significantly different in air voids of 19mm mixtures at ${\alpha}=0.05$ level. The 13mm mixture did not show a significant statistical difference. When compacted at the temperature below a certain level, however, the compaction of two compactors were fond to be proor. Therefore, observing compaction temperature above the minimum level is important to secure proper compaction work. If the minimum temperatures were maintained, 100 gyrations, which was given for HMA of arterial road pavement by the Korean Guide, was found to be appropriate compaction, showing similar or better compaction work than 75 blows per side of Marshall compaction.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.11
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• pp.5915-5922
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• 2013

In this study, with the aim of improving the performance of shale to allow for its use as coarse aggregate for concrete, we coated shale aggregates with water repellents and polymers and evaluated their physical properties such as density, water absorption rate, wear rate, and stability depending on the coating method. In addition, the effects of the performance improvement were evaluated by assessing the properties of fresh concrete produced by varying the shale substitution ratio, as well as the compressive strength, flexural strength, and freeze-thaw resistance according to curing ages. The test results revealed that the absolute dry densities of all coated aggregates satisfied the standard density for coarse aggregates for concrete(>$2.50g/cm^3$),and the absorption rate of the shale aggregate coated with water repellent decreased by about 50% compared with that of uncoated shale. The wear rate of the polymer-coated shale decreased by up to 13.0% compared with that of uncoated shale. All coated aggregates satisfied the stability standard for coarse aggregates for concrete(${\leq}12$). The water repellent-induced performance improvement decreased the shale aggregates' slump by about 20~30mm compared with that of the uncoated shale aggregates, and the air content of the repellent-coated shale aggregate increased by up to 0.9% compared with that of the uncoated shale aggregate. The compressive strength of the polymer-coated shale aggregates at a curing age of 28 days was RS(F) 95.7% and BS(F) 90.0%, and the flexural strength was RS(F) 98.0 % and BS(F) 92.0% of the corresponding values of concretes produced using plain aggregates. Furthermore, the concrete using polymer-coated shale aggregates showed a dynamic modulus of elasticity of RS(F) 91% and BS(F) 88% after 300 freeze-thaw cycles, thus demonstrating improved freeze-thaw durability.

• Economic and Environmental Geology
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• v.51 no.4
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• pp.359-370
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• 2018

The batch and column experiments were performed to overcome the limitation of the neutralization process using the $scCO_2$-water-recycled aggregate, reducing its treatment time to 3 hour. The waste cement mortar and two kinds of recycled aggregate were used for the experiment. In the extraction batch experiment, three different types of waste mortar were reacted with water and $scCO_2$ for 1 ~ 24 hour and the pH of extracted solution from the treated waste mortar was measured to determine the minimum reaction time maintaining below 9.8 of pH. The continuous column experiment was also performed to identify the pH reduction effect of the neutralization process for the massive recycled aggregate, considering the non-equilibrium reaction in the field. Thirty five gram of waste mortar was mixed with 70 mL of distilled water in a high pressurized stainless steel cell at 100 bar and $50^{\circ}C$ for 1 ~ 24 hour as the neutralization process. The dried waste mortar was mixed with water at 150 rpm for 10 min. and the pH of water was measured for 15 days. The XRD and TG/DTA analyses for the waste mortar before and after the reaction were performed to identify the mineralogical change during the neutralization process. The acryl column (16 cm in diameter, 1 m in length) was packed with 3 hour treated (or untreated) recycled aggregate and 220 liter of distilled water was flushed down into the column. The pH and $Ca^{2+}$ concentration of the effluent from the column were measured at the certain time interval. The pH of extracted water from 3 hour treated waste mortar (10 ~ 13 mm in diameter) maintained below 9.8 (the legal limit). From XRD and TG/DTA analyses, the amount of portlandite in the waste mortar decreased after the neutralization process but the calcite was created as the secondary mineral. From the column experiment, the pH of the effluent from the column packed with 3 hour treated recycled aggregate kept below 9.8 regardless of their sizes, identifying that the recycled aggregate with 3 hour $scCO_2$ treatment can be reused in real construction sites.

• Journal of the Korea Concrete Institute
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• v.13 no.2
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• pp.184-191
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• 2001

Recently, as industrialization is rapidly growing and the standard of life is rising, the quantities of waste glasses have been hastily increased and most of them are not recycled but abandoned. It cause some problems such as the waste of natural resources and environmental pollution. Therefore, this study was conducted basic experimental research to analyze the possibilities of recycling of waste glasses(crushed waste glasses outbreaking from our country such as amber, emerald-green, flint and mixed) as fine aggregates for concrete. Test results of fresh concrete, slump and compacting factors decrease because grain shape is angular and air content increase due to involving small size particles so much in waste glasses. Also compressive, tensile and flexural strengths decrease with increase of the content of waste glasses. In conclusion, the content of waste glasses below 30% is reasonable and usage of pertinent admixture is necessary to obtain workability and air content.