• Title/Summary/Keyword: -shape design)

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Simplified method to design laterally loaded piles with optimum shape and length

  • Fenu, Luigi;Briseghella, Bruno;Marano, Giuseppe Carlo
    • Structural Engineering and Mechanics
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    • v.71 no.2
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    • pp.119-129
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    • 2019
  • Optimum shape and length of laterally loaded piles can be obtained with different optimization techniques. In particular, the Fully Stress Design method (FSD) is an optimality condition that allows to obtain the optimum shape of the pile, while the optimum length can be obtained through a transversality condition at the pile lower end. Using this technique, the structure is analysed by finite elements and shaped through the FSD method by contemporarily checking that the transversality condition is satisfied. In this paper it is noted that laterally loaded piles with optimum shape and length have some peculiar characteristics, depending on the type of cross-section, that allow to design them with simple calculations without using finite element analysis. Some examples illustrating the proposed simplified design method of laterally loaded piles with optimum shape and length are introduced.

Shape Design Sensitivity Analysis of Two-Dimensional Thermal Conducting Solids with Multiple Domains Using the Boundary Element Method (경계요소법을 이용한 2 차원 복수 영역 열전도 고체의 형상 설계 민감도 해석)

  • 이부윤;임문혁
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.175-184
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    • 2003
  • A method of the shape design sensitivity analysis based on the boundary integral equation formulation is presented for two-dimensional inhomogeneous thermal conducting solids with multiple domains. Shape variation of the external and interface boundary is considered. A sensitivity formula of a general performance functional is derived by taking the material derivative to the boundary integral identity and by introducing an adjoint system. In numerical analysis, state variables of the primal and adjoint systems are solved by the boundary element method using quadratic elements. Two numerical examples of a compound cylinder and a thermal diffuser are taken to show implementation of the shape design sensitivity analysis. Accuracy of the present method is verified by comparing analyzed sensitivities with those by the finite difference. As application to the shape optimization, an optimal shape of the thermal diffuser is found by incorporating the sensitivity analysis algorithm in an optimization program.

Blank Design for Sheet Metal Product Based on Direct Design Method (직접설계법에 의한 박판부품의 초기형상설계)

  • 윤정환;김상국;정관수;연의정
    • Transactions of Materials Processing
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    • v.9 no.6
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    • pp.598-603
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    • 2000
  • In order to improve trial-and-error based conventional practices for optimizing forming processes, a direct design method to guide iterative design practices, called the ideal forming theory, has been previously developed. In the theory, material elements are required to deform following the minimum Plastic work Path. The theory can be used to determine the ideal initial blank shape needed to best achieve a specified final shape while resulting in optimum strain distributions. In this work, the direct design method based on the ideal forming theory was applied to design initial design shape for VCR deck chassis. Based on the solution of the ideal forming theory, FEM analysis was utilized to evaluate an optimum blank shape to be formed without tearing. Simulation results are in good agreement with experimental data. It was shown that the proposed sequential design procedure based on direct design method and FEM can be successfully applied to optimize the die design Procedure of sheet metal forming processes.

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Body Features and Body Satisfaction of Middle-aged Women for Clothing Design (의복설계를 위한 중년여성의 체형별 특징 및 신체만족도)

  • Kim, Kyung-Hee
    • Journal of the Korea Fashion and Costume Design Association
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    • v.10 no.2
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    • pp.57-68
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    • 2008
  • In this study, we prepared reference data needed for clothing design for middle-aged women by analyzing body satisfaction of their body shape, which had been classified by collecting body features of middle-aged women. As for the study method, we have set five scales from 'never satisfied' to 'very much satisfied,' after analyzing body features of middle-aged women by measuring their body shape through the body meter and auxiliary tools. We used the SPSS 12.0 statistics program, and the results are the following: Body shapes of middle-aged women can be classified into the following four types. A middle-age women with an 'A silhouette' has a normal height, but fat nether limbs. A 'Y silhouette' is short with a fat upper body. The 'O silhouette' is short with fat nether limbs and upper body, and 'H silhouette' is tall and thin. Body shape I has displayed satisfaction with her own body shape, and body shape II showed the most dissatisfaction compared to other body shapes. Body shape III showed satisfaction on all items except face size and breast size, whereas body shape IV was dissatisfied with her face size, neck length, shape of her breast, waist, and buttocks. The result of this study is expected to contribute in accomplishing clothing production that will satisfy the desire of the consumers in the clothing business, while being utilized as the basic data for clothing design that fits their body shape by grasping the changing patterns of their body shape.

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A Study on Cross Sectional Shape Design of Intermediate Pass in the Multi-Stage Shape Drawing (다단 이형인발공정의 중간패스 단면형상 설계에 관한 연구)

  • Lee, J.E.;Lee, T.K.;Lee, S.K.;Kim, S.M.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.4
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    • pp.283-289
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    • 2009
  • The multi-stage shape drawing is used to obtain long shaped products with high levels of dimensional accuracy and quality. It is important to design the cross sectional shapes of the intermediate passes to meet the required dimensional accuracy of the final product in the multi-stage shape drawing. Until now, the cross sectional shapes of the intermediate passes have been designed by the experiences. It is still remained unsolved problem to design the cross sectional shapes of intermediate pass drawing dies in the multi-pass shape drawing. In this study, a new technique is proposed to design the cross sectional shapes of intermediate passes. The proposed method is applied to a multi-stage shape drawing for a LM-guide which is one of the representative shape drawing products. In order to verify the effectiveness of the proposed method, FE-simulation and experiments have been carried out. The dimensional accuracy of the proposed method is compared with that of the conventional shape drawing process designed by the industrial engineers.

Development of Optimal Blank Shape Design Program Using the Initial Velocity of Boundary Nodes (초기 속도법을 이용한 최적 블랭크 설계 프로그램의 개발)

  • 심현보;이상헌;손기찬
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.77-81
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    • 2002
  • A new method of optimal blank shape design using the initial nodal velocity (INOV) has been proposed for the drawings of arbitrary shaped cups. With the given information of tool shape and the final product shape, corresponding initial blank shape has been found from the motion of boundary nodes. Although the sensitivity method, the past work of Hynbo Shim and Kichan Son, has been proved to be excellent method to find optimal blank shapes, the method has a problem that a couple of deformation analysis is required at each design step and it also exhibits an abnormal behaviors in the rigid body rotation prevailing region. In the present method INOV, only a single deformation analysis per each design stage is required. Drawings of practical products as well as oil-pan have been chosen as the examples. At every case the optimal blank shapes have been obtained only after a few times of modification without predetermined deformation path. The deformed shape with predicted optimal blank almost coincides with the target shape at every case. Through the investigation the INOV is found to be very effective in the arbitrary shaped drawing process design.

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Development of Optimal Blank Shape Design Program Using the Initial Velocity of Boundary Nodes (초기 속도법을 이용한 최적 블랭크 설계 프로그램의 개발)

  • 심현보;이상헌;손기찬
    • Transactions of Materials Processing
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    • v.11 no.6
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    • pp.487-494
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    • 2002
  • A new method of optimal blank shape design using the initial nodal velocity (INOV) has been proposed for the drawings of arbitrary shaped cups. With the given information of tool shape and the final product shape, corresponding initial blank shape has been found from the motion of boundary nodes. Although the sensitivity method, the past work of the present authors, has been proved to be excellent method to find optimal blank shapes, the method has a problem that a couple of deformation analysis is required at each design step and it also exhibits an abnormal behaviors in the rigid body rotation prevailing region. In the present method INOV, only a single deformation analysis per each design stage is required. Drawings of practical products as well as oil-pan, have been chosen as the examples. At every case the optimal blank shapes have been obtained only after a few times of modification without predetermined deformation path. The deformed shape with predicted optimal blank almost coincides with the target shape at every case. Through the investigation the INOV is found to be very effective in the arbitrary shaped drawing process design.

Application of the Growth-Strain Method for Shape Optimal Design of a Flow System (유동 시스템의 형상 최적 설계를 위한 성장-변형률법의 적용)

  • Han, Seog-Young;Lee, Sang-Hwan;Kim, Jong-Pill;Maeng, Joo-Sung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.7
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    • pp.945-950
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    • 2002
  • Shape optimization of a flow system is done to obtain the required effects, in the engineering fields. Most of these designs are accomplished by empirical or numerical analysis. In empirical analysis, it is difficult to obtain an optimal shape in the feasible design region. And, in numerical method, it usually needs much calculation expenses for shape optimization, because of design sensitivity analysis. In this study, we used the growth-strain method having only one distributed parameter such as a design variable. It optimizes a shape by making a distributed parameter such as dissipation energy uniform in a flow system, and then applied to two-flow systems. In order to overcome the stability occurred in numerical analysis performed by Azegami, the equation of volumic strain has been modified. Also, the shapes were compared with the known optimal shapes for the flow systems. Consequently, we confirm that the modified growth-strain method is very efficient and practical in shape optimization of the flow systems.

A Study on the Intial Blank Design Using Ideal Forming Theory (이상적 변형이론을 이용한 박판 초기형상 설계에 관한 연구)

  • 박상후;윤정환;양동열;김용환;이장희
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.4
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    • pp.207-218
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    • 1997
  • A new blank design method is introduced to predict the blank shape and the strain distribution in the sheet metal forming process. This method deals with only one step from the final shape to the initial blank using the ideal forming theory. Based on this theory, a three-dimensional membrane finite element code has been developed to design an initial blank in the sheet metal forming process. In this paper, the designs of initial blanks for forming a cylindrical cup, a rectangular cup, and a front fender are presented as examples. Also, it compares the two shapes, the target shape with the shape which is deformed from the initial blank using the FEM analysis code. The results illustrate the information that this direct design code is useful in the preliminary design state.

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