• 한국정밀공학회지
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• 제10권4호
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• pp.109-117
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• 1993

Force balance method is employed to predict forging information such as forging load, tool pressure and normal stress at the surface of tangential velocity discontinuity. The incipient stages of deformation for the plane strain forging of rectangular billets in V-shaped dies of different semi-angles are analysed. To construct an approximate model for the analysis of deformation by the force balance method in the incipient deformation stages, slip-line field is used. When the deformation mode by slip-line method is the same as that by force balance method, the slip-line method and the force balance method give identical solutions. The effects of die angle, coefficient of friction, billet geometries and deforma- tion characteristics are also investigated. In order to verify the validity of force balance analysis, the rigid-plastic finite element simulation for the various forgig parameters are performed and performed and find to be in good agreement.

• 대한기계학회논문집
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• 제10권5호
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• pp.653-660
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• 1986

본 논문에서는 단일 노치가 있는 봉의 소성굽힘, 밀폐형단조, 4각형블록의 압 축, 2차원 절삭가공 및 평면변형 후방추출 등 평면변형 성형문제에 대해서 공구와 소 재사이에 일정한 마찰응역이 작용한다는 가정하에 운동학적 가용속도장으로 구한 상 계해와 동일한 변형모델을 사용하여 힘평형법으로 구한 상계해를 비교.검토하여 2가지 접근법으로 구한 상계해가 동일함을 입증하였다.

• 한국전산구조공학회논문집
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• 제24권1호
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• pp.87-95
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• 2011

본 논문에서는 비선형해석이라는 복잡한 과정을 거치지 않고도 사장교 시스템의 초기형상을 효율적이고 합리적으로 결정하는 방법을 제시하고자 한다. 사장교 시스템의 초기형상해석이라 함은 주형의 수직 처짐과 휨모멘트, 주탑의 수평변위와 휨모멘트를 최소화하면서, 고정하중과 평형을 이룰 수 있는 케이블의 장력과 무응력길이를 결정하는 방법으로 이때, 케이블이 정착되는 주형의 수평위치, 주탑의 수직위치가 변하지 않아야 한다. 본 연구에서는 주형과 주탑의 케이블 정착부에서 힘의 평형조건을 이용하여 주형의 수직 처짐과 주탑의 수평변위를 효과적으로 제어할 수 있는 장력 산정법을 사장교의 형태별로 정리하여 제시하였으며, 2차원 사장교 예제들에 대하여 기존 연구의 방법들과 장력, 주형의 모멘트와 처짐 등을 비교하였다. 또한 3차원 실교량에 대해 Improved TCUD법으로 초기형상해석을 수행하여 그 결과와 비교함으로서 본 방법의 정확성을 입증하고자 하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1993년도 추계학술대회 논문집
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• pp.212-217
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• 1993

A 2-dimensional FEM/GEM program was developed for analyzing forming processes of an arbitrarily shaped draw-die, in which plane strain condition is assumed and linear line elements are employed. FEM formulation adopted a new algorithm for solving force equilibrium as well as non-penetration condition simultaneously. For the case of numerical divergence at nearly final forming stages and the initial guess in Newton-Raphson iterations, geometric force equilibrium method(GEM) is also introduced. The developed program was tested with the simulation of stamping processes of automotive bonnet inner pannel in order to verify the usefulness and validity of FEM/GEM formulation.

• 소성∙가공
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• 제7권6호
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• pp.594-602
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• 1998

The design analysis of axisymmetric, multi-stage deep drawing dies was performed using the rigid-viscoplastic finite element formulation. In the formulation the axisymmetric CFS algorithm was employed. Hill's non-quadratic normal anisotropic yield criterion and isotropic hardening rule were considered. For trial initial displacements and tool contact points. the geometric force equilibrium method was adopted. In order to see the validity of the formulation, the multi-stage deep drawing processes of shell-cylinder front part of hydraulic booster were simulated. The simulation showed good agreements with measurments and PAM-STAMP results.

• 한국정밀공학회지
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• 제13권3호
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• pp.80-93
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• 1996

A 2-dimensional FEM/GEM program was developed under the plane strain assumption using linear line elements for analyzing stretch/draw forming operations of an arbitrarily shaped draw-die. FEM formulation adopted a new algorithm for solving force equilibrium as well as non-penetration condition simultaneously. Also, a rigid-viscoplastic material model with Hill's normal anisotropic yield condition and rate-sensitive hardening law is assumed, along with the Coulomb friction law in the contact regions. For the case of numerical divergence at nearly final forming stages, geometric force equilibrium method(GEM) is also introduced. The developed program was tested by simulating the forming processes of cylindrical punch/open die, and the drawing processes of automotive oilpan and hood inner panel in order to verify the usefulness and validity of FEM/GEM formulation. The numerical simulation verified the validity and robustness of developed program.