• Title/Summary/Keyword: 회전 런아웃

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Adaptive control of Runout in Active magnetic bearing (능동 자기베어링 런아웃의 적응제어)

  • 김재실;배철용;이재환;안대균;최헌오
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.333-338
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    • 2002
  • 자기베어링의 회전정밀도에 영향을 미치는 인자로 PWM 전력증폭기, 위치 센서 등과 같은 자기베어링 구성 장치의 동특성 및 정밀도, 시스템의 정확한 모델링, 제어기법, 런아웃 등이 있다. 본 연구에서는 능동 자기베어링을 제어하기 위해 자기베어링의 PWM 전력증폭기와 회전축을 모델링하고 이를 바탕으로 능동 자기베어링 제어를 위한 PID 제어기를 구성하였으며, 변위 센서의 부착위치 및 회전축의 진원도의 영향으로 발생하는 주기적인 런아웃 요소를 첨가하여 런아웃의 영향을 확인하였으며, 런아웃 (Runout)에 의해 발생하는 에러(Error)를 효과적으로 제어하여 자기베어링의 제어 정밀도를 향상시키기 위한 방법으로 기본적인 PID 제어기에 최소평균자승(Least Mean Square, LMS) 알고리즘을 적용한 적응 피드포워드 제어기를 구성하여 자기베어링의 능동 제어에서 발생하는 주기적인 런아웃을 효과적으로 제어할 수 있음을 MATLAB을 통한 시뮬레이션을 통해 확인하였다.

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Runout Modeling and Measurement Method in 4-flutes End Milling (4날 엔드밀 가공시 런아웃 모델링과 측정 방법)

  • 이기용;이동규;이근우;박진호;김정석
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.3
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    • pp.22-29
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    • 2004
  • Runout causes severe differences among cutting force waveforms due to changes of rotational radii. Thus a runout model must be included in a cutting force model to simulate cutting force accurately. In this paper, a runout modeling method and a measurement method using a dialgauge were developed, which were easy to apply. To calculate runout parameters, a computer program algorithm which obtained runout parameters from measurement values was developed. Cutting force waveforms simulated from cutting force model considering runout effect and measured from experiments had good agreements for their wave size and order.

Adaptive Runout Control of Magnetically Suspended High Speed Grinder Spindle (자기베어링지지 연삭기 추축계의 고속 회전시 런아웃 적응제어)

  • 노승국;경진호;박종권;최언돈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.52-55
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    • 1997
  • In this paper, the case study of reducing rotational errors is done for a grinding spindle with an active magnetic bearing system. The rotational errors acting on the magnetic bearing spindle are due to mass unbalance of rotor, runout, grinding excitation and unmodeled nonlinear dynamics of electromagnets. For the most case, the electrical runout of sensor target is big even in well-finished surface; this runout can cause a rotation error amplified by feedback control system. The adaptive feedforward method based on LMS algorithm is discussed to compensate this kind of runout effects, and investigated its effectiveness by numerical simulation and experimental analysis. The rotor orbit size in both bearings is reduced about to 5 pin due to lX rejection by feedforward control up to 50, 000 rpm.

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A Study on the Relationship of Surface Shape and Tool Runout in the Ball-End Milling (경사면 가공에서 공구의 런아웃과 표면 형상과의 관계에 관한 연구)

  • 박희범
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.591-596
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    • 1999
  • Due to the development of CNC machining centers and the complexity of machined part geometry, the ball-end milling became the most widely used the cutting process. Generally, the tool runout defined as the eccentricity of a rotating tool set in the holder involved the spindle runout and the problem of tool runout generated to remove the workpiece is a main factor affecting the machining accuracy. In this paper, the relationship of tool runout(zero-to-peak, P-K) and surface shape on the change of cutting conditions is studied and it is proposed the probability of prediction of surface shape from the in-process tool runout measurements with high response displacement sensor in the ball-end milling

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An Experimental Study on the Runout Characteristics of Spindle State Monitoring Using an Optical Fiber Displacement Sensor (광 파이버 변위 센서를 이용한 주축 모니터링 시 나타나는 런아웃 특성에 대한 실험적 고찰)

  • 신우철;박찬규;정택구;홍준희;이동주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.472-477
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    • 2003
  • Spindle state monitoring is getting more and more important according to the technology trend of spindle that is accurate and automated. Spindle state monitoring is to measure the state of rotation vibrations. The spindle rotation error motion detected by sensing device includes rotation object's unbalance, external forced vibrations, shape error of spindle, as well as measuring error of monitoring device. In this paper, we have inspected the runout characteristics. Also, we introduce the way to exclude the runout element that appear while you monitor a spindle state.

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Development of Automatic Cam Profile Measurement System (자동 측정이 가능한 전용 캠 프로파일 측정 시스템 개발)

  • Jeong, Hwang-Young;Lee, Hyun-Seok;Park, Tae-Min;Shin, Woo-Cheol;Koh, Jun-Bin;Hong, Jun-Hee
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.106-112
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    • 2008
  • In this paper, It does the profile measurement of the cam of diesel engine SOHC of the actual object. It uses the measurement of run-out method. This method is that the surface of the object is measured by the sensor when the object rotate, and calculated and displayed by the computer the signal which acquired by sensor. When we acquire the signals, we have two error because of motion and contacting between cam and probe. In this paper, we compensate the motion error while simply liner equation. And we have a solution that we change the figure of probe when we have a contacting error. We compared the data measuring on developed automatic cam profile measuring system with the data measured on CMM.

Analysis of NRRO Characteristics of a HDD Spindle System Supported by Ball Bearing at Elevated Temperature (온도 상승에 따른 볼 베어링으로 지지되는HDD 회전축계 NRRO 특성 해석)

  • 김동균;장건희
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.564-571
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    • 2003
  • This research investigates how characteristics of ball bearing affect non-repeatable runout(NRRO) in a HDD spindle system at elevated temperature. It shows that the elevated temperature results in the increase of bearing contact angle and the decrease of bearing deformation due to the different thermal expansion rate of the components of the HDD spindle system. The increase of contact angle at elevated temperature is so small that the variation of bearing frequencies is negligible. On the other hand, the decrease of bearing deformation at elevated temperature reduces the stiffness of ball bearing and the natural frequencies of HDD spindle system consequently, which changes the amplitude and the frequency distribution of NRRO.

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Analysis of NRRO Caused by Ball Bearing in a HDD Spindle System at Elevated Temperature (볼 베어링에 의해 발생하는 HDD 회전축계 NRRO의 온도 상승에 따른 변화)

  • Kim, D.K.;Jang, G.H.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.9 s.90
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    • pp.792-800
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    • 2004
  • This research investigates the non-repeatable runout (NRRO) of a HDD spindle system at elevated temperature by analyzing the characteristics of a ball bearing and the natural vibration characteristics of a HDD spindle system due to the effect of elevated temperature. It shows that the elevated temperature results in the increase of the contact angle and the decrease of the deformation of the ball bearing in a HDD spindle system. The variation of bearing frequencies, which are dependent on the cosine function of contact angle, is almost negligible at elevated temperature. However, the decrease of bearing deformation at elevated temperature reduces the stiffness of the ball bearing and the natural frequencies of a HDD spindle system consequently. The latter has a significant effect on the amplitude and the frequency distribution of NRRO at elevated temperature.

Head Positioning Error due to Disk Flutter and Estimation of Permissible Track Density (디스크 플러터에 기인한 헤드위치 오차와 허용 트랙밀도의 추정)

  • Park, Dae-Kyong;Chang, Young-Bae;Park, Young-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.790-795
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    • 2000
  • 디스크마다 일정영역을 할당하여 위치정보를 기록하는 임베디드 서보방식 하드디스크는 데이터가 저장되는 데이터 영역사이에서 스핀들 런아웃, 공진과 디스크 플러터 등에 의하여 Gaussian 분포를 가지는 트랙에서 벗어나는 오차를 가지게 된다. 더높은 저장밀도와 빠른 기록속도를 요구함에 따라서 디스크의 회전속도가 올라감에 의한 디스크 면진동에 의한 헤드 위치오차가 중요하게 대두되고 있다. 본 연구에서는 헤드위치 오차량을 계산하기 위하여 고속탐색이 가능한 수정된 Barasch의 수치해석법, 유한요소법, 그리고 실험을 통하여 적용가능성을 확인하였으며 같은 드라이브내에서 디스크의 사이즈를 바꿈에 의한 디스크 동특성의 해석과 변환율을 이용하여 오류가 발생할 수 있는 트랙 벗어남과 저장밀도의 상관관계를 살펴보았다.

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