• 제목/요약/키워드: 화학누출

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Characteristics of methane and propane leaking gas images (methane과 propane의 누출 Optical Gas Image의 특성연구)

  • Park, Suri;Han, Sang-wook;Kim, Byung-jick
    • Journal of the Korean Institute of Gas
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    • v.23 no.4
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    • pp.28-39
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    • 2019
  • In this paper is image characteristics of main gas can be a basic data for the identification of the type of leaking gas and the estimation of the emission quantity in OGI(Optical Gas Image) technology. The purpose of this research is to observe the differences of leaking gas images of the two important hydrocarbons of methane and propane in the industry. We fabricated a wind shield of quartz-based with infrared-permeable properties was prepared and methane and propane were simultaneous emission and then photographed with an infrared OGI camera and we are analyzed it. We have a stable image with windbreak of quartz-based minimizes the effect of wind. As a result of analyzing the image of two hydrocarbons with a leakage gas reference value of 1 L/min, an easily recognizable distances by OGI camera were 6 m for methane and 9 m for propane. In the distances range of 1 to 10 m between the infrared camera and the leaking gas point, the gas plume size of the propane gas was larger and clear than that of the methane gas plume. Compared with the number of points in the image, propane was 3.8 times more than methane.

Probit분석을 이용한 LPG 누출시 폭발영향평가

  • 이경덕;신창섭
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 1997.11a
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    • pp.65-68
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    • 1997
  • 화학공장에서 가연성물질의 누출로 인하여 발생한 화재ㆍ폭발사고는 공정시설의 파괴는 물론 근로자 및 인근지역의 주민들에게까지 치명적인 피해를 미칠 수 있으므로 이에 대한 체계적인 연구와 방지를 위한 적절한 대책의 마련이 반드시 필요하다. (중략)

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Risk Assessment of Semiconductor PR Process based on Frequency Analysis of Flammable Material Leakage (반도체 PR 공정의 인화성 물질 누출 빈도분석을 통한 위험성 평가)

  • Park, Myeongnam;Chun, Kwang-Su;Yi, Jinseok;Shin, Dongil
    • Journal of the Korean Institute of Gas
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    • v.25 no.5
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    • pp.1-10
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    • 2021
  • Semiconductor Photo Resist (PR) automation equipment uses a mixture of several flammable substances, and when it leaks during the process, it can lead to various accidents, therefore, risk assessment is necessary. This study analyzed the frequency of leakage of Acetone and PGMEA used in PR automation equipment and the frequency at which such leakage could lead to a fire accident through the frequency analysis method, and evaluated the need for additional risk reduction measures in the current facility. Based on the process leak data and ignition probability data of IOGP, leak frequency analysis and ignition probability were derived, and the frequency of actual fire accidents was analyzed by combining them. The frequency of material leakage in semiconductor PR process is 7.30E-03/year, and fire accidents can occur by acetone that exists above the flash point when the material is leaked, the frequency was calculated at the level of 1.24E-05/year. According to the UK HSE, for a major accident occurring with a frequency of 1.24E-05/year, it is defined as "Broadly Acceptable", a level that does not require additional measures for risk reduction when it causes 7 or less deaths, and due to the process operated by two people, no additional risk reduction are required.

Damage Effects Modeling by Chlorine Leaks of Chemical Plants (화학공장의 염소 누출에 의한 피해 영향 모델링)

  • Jeong, Gyeong-Sam;Baik, Eun-Sun
    • Fire Science and Engineering
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    • v.32 no.3
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    • pp.76-87
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    • 2018
  • This study describes the damage effects modeling for a quantitative prediction about the hazardous distances from pressurized chlorine saturated liquid tank, which has two-phase leakage. The heavy gas, chlorine is an accidental substance that is used as a raw material and intermediate in chemical plants. Based on the evaluation method for damage prediction and accident effects assessment models, the operating conditions were set as the standard conditions to reveal the optimal variables on an accident due to the leakage of a liquid chlorine storage vessel. A model of the atmospheric diffusion model, ALOHA (V5.4.4) developed by USEPA and NOAA, which is used for a risk assessment of Off-site Risk Assessment (ORA), was used. The Yeosu National Industrial Complex is designated as a model site, which manufactures and handles large quantities of chemical substances. Weather-related variables and process variables for each scenario need to be modelled to derive the characteristics of leakage accidents. The estimated levels of concern (LOC) were calculated based on the Gaussian diffusion model. As a result of ALOHA modeling, the hazardous distance due to chlorine diffusion increased with increasing air temperature and the wind speed decreased and the atmospheric stability was stabilized.

A study on importance of MSDS education (MSDS 교육의 중요성에 관한 연구)

  • Choi, Sung-Jai
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.15 no.6
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    • pp.209-215
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    • 2015
  • Following the semiconductor industry's growing, various types of toxic gases and caustic chemicals, HF(Hydrofluoric acid), HCI (Hydochloric acid), $H_2O_2$ (Hydrogen peroxide), $H_2SO_4$ (Sulfuric acid), and Piranha, were using on the semiconductor manufacturing process. Therefore many gas leakage accidents that produce huge losses of lives were caused by the processes. This research deeply considers two basic solutions that the necessity of MSDS education on university for reducing damage of lives and protecting life from chemical leak accidents such as a HF accident in Gumi, Korea and the use of GHS, REACH and the comprehension of propriety about using MSDS for keeping safety from conflagrations by released poison chemical materials.

Detection of Abnormal Leakage and Its Location by Filtering of Sonic Signals at Petrochemical Plant (비정상 음향신호 필터링을 통한 플랜트 가스누출 위치 탐지기법)

  • Yoon, Young-Sam;Kim, Cheol
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.6
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    • pp.655-662
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    • 2012
  • Gas leakage in an oil refinery causes damage to the environment and unsafe conditions. Therefore, it is necessary to develop a technique that is able to detect the location of the leakage and to filter abnormal gas-leakage signals from normal background noise. In this study, the adaptation filter of the finite impulse response (FIR) least mean squares (LMS) algorithm and a cross-correlation function were used to develop a leakage-predicting program based on LABVIEW. Nitrogen gas at a high pressure of 120 kg/$cm^2$ and the assembled equipment were used to perform experiments in a reverberant chamber. Analysis of the data from the experiments performed with various hole sizes, pressures, distances, and frequencies indicated that the background noise occurred primarily at less than 1 kHz and that the leakage signal appeared in a high-frequency region of around 16 kHz. Measurement of the noise sources in an actual oil refinery revealed that the noise frequencies of pumps and compressors, which are two typical background noise sources in a petrochemical plant, were 2 kHz and 4.5 kHz, respectively. The fact that these two signals were separated clearly made it possible to distinguish leakage signals from background noises and, in addition, to detect the location of the leakage.

Effects of Initial Responses in Steps for the Release Accidents of Hydrofluoric Acid (불산수용액 누출사고에 대한 초기대응 단계별 영향)

  • Choi, Jae Sik;Choi, Jae U;Shim, Ju Yong;Lee, Mu Chul
    • Korean Chemical Engineering Research
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    • v.59 no.1
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    • pp.68-76
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    • 2021
  • As hazardous chemicals are releasing in process industries such as chemical & petro-chemical plants, the importance of initial responses has been always emphasized. However, little attention of quantitative analysis of the consequence by different initial responses during releasing of the chemicals has been done. The main objective of current paper is to investigate the effects of initial responses for the release accidents of hydrofluoric acid. For this, a simplified equation that can easily calculate the effect distance by varying concentrations of hydrofluoric acid was firstly deduced. In addition, a causal loops for the initial response steps using the system dynamics technique was constructed during release of 50% hydrofluoric acid. The effect distances according to different scenarios of the initial actions were also quantitatively analyzed by applying the simplified equation to the causal map. As a result, the highest reduction rate on the maximum effect distance was obtained with 'start time of action after leak detection' being about 87% while the lowest was 'arrival time of professional response team' being about 50%, as expected. It is expected that the results gained from the current study can be helpful as of basics of the initial response to the workplace, dealing with the hydrofluoric acid.

Reaction Phenomena of the Ferrite Steel by Water Leakage into Liquid Sodium (소듐분위기에서 물 누출로 인한 Ferrite Steel에서의 반응현상)

  • Jeong, Kyung-chai;Kim, Byung-ho;Kwon, Sang-woon;Kim, Kwang-rag;Hwang, Sung-tai
    • Applied Chemistry for Engineering
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    • v.9 no.2
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    • pp.268-272
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    • 1998
  • Water leak phenomena in the liquid sodium which is a coolant of liquid metal reactor, were investigated by carrying out sodium-water reaction experiment. It was confirmed that sodium and water react each other by the analysis of material composition of aspecimen at the end of experiment. When steam of $100kg/cm^2$ was passed through the leak path of the specimen for 4 hours, reaction products from sodium-water reaction were observed on the leak site. However, re-opening phenomena were not observed at this condition. It was interpretted that the reaction product precipitated on leak path and thermal transient caused self-plugging and re-openning phenomena, respectively.

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A Study on the Improvement of Safety Management of Hazardous Chemicals Handling in the Workplace (유해화학물질 취급작업장의 안전관리 개선에 관한 연구)

  • Jeong, Gyeong-Sam;Baik, Eun-Sun
    • Fire Science and Engineering
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    • v.28 no.1
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    • pp.12-19
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    • 2014
  • Workplaces handling hazardous chemicals are scattered, because of old-aging facilities are have been operating for more than 20 years, there is still has the risk of an accident. Advanced countries including the UN and strengthen regulation of chemicals, but the frequent leak accidents have become a big issue socially. In the case of subsequent domestic accidental chemical accident, the government and related departments for the overall prevention, preparedness, response system has been checked and improved. In this study, improvements of the related system and the plan of safety management for on the prevention of accidents and the initial response were suggested throughout the analysis of problems on the actual condition of safety management and such as standard of the related systems for handling, management for occurring the main cause of the leak and chemical accidents from hazardous chemicals handling in the workplace.

A Study on the Safety Improvement in a Venting System from the HCl Release Accident of a Petrochemical Company (석유화학공장의 염화수소 누출사고를 통한 대기벤트 시스템의 안전성 향상 방안)

  • Ma, Byung-Chol;Lee, Keun-Won;Im, Ji-Pyo;Kim, Young-Chul
    • Journal of the Korean Institute of Gas
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    • v.16 no.4
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    • pp.38-43
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    • 2012
  • The purpose of this study is to carry out the consequence analysis of an accident related to the release of Hydrogen chloride occurred in a petrochemical company in Korea and suggest the measures to prevent similar accidents from happening again. The total amount released through the safety valve of HCl Column was calculated based on the rated capacity of the safety valve, the ideal gas equation and mechanical energy balance, respectively. As a result of the calculation, we found that the amount of HCl released through the safety valve was at least 76.8 kg. Also, we predicted the dispersion concentration at the position of the injured workers(more than 350 m away from the accident location) using simulation programs such as PHAST. The results of ALOHA and K-CARM are 304 ppm and 1,700 ppm respectively. However, PHAST calculation indicated that the concentration is less than l ppm. From these results, we can understand that workers were injured by HCl gas released from the safe valve and the concentration of gas might be less than 1 ppm. Also, it is important for toxic gases such as HCl to be vented safely to the atmosphere after scrubbing.