• Title/Summary/Keyword: 형상공차

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경취 재료의 조면 연삭 기초

  • Korea Optical Industry Association
    • The Optical Journal
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    • s.99
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    • pp.64-68
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    • 2005
  • 유리나 파인 세라믹 등의 경취 재료를 연삭한 뒤의 특징은 지립의 최대 절입 깊이가 충분히 작은 경우, 바꿔말하면 파괴 단위가 극히 작은 경우에는 연성 모드적 연삭이 되고, 또 반대로 큰 경우에는 취성 모드적 연삭이 된다는 것이다. 보통 연성 모드적 연삭은 다듬질 연삭에, 그리고 취성 모드적 연삭은 조연삭에 적용되는 경우가 많다. 따라서 여기서는 치수·형상 정밀도를 유지하고 동시에 여분의 가공 공차를 매우 능률적으로 제거하는 것을 목적으로 한 경취 재료의 조면 연삭 기초에 대해 소개한다.

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외부 가압 공기 베어링으로 지지된 스핀들 시스템에서 축과 스러스트 베어링의 직각도 오차가 운전 정밀도에 미치는 영향

  • 고정석;조구환;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.129-134
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    • 1997
  • 현재 외부 가압 공기베어링이 사용되어지는 분야는 PCB 기판, 엔진의 연료분사노즐 등의 고속가공용 스핀들, 전자 기기, 광학 기기 등에 사용되는 초정밀 부품가공용 스핀들, 정밀 측정 기기, 의료 기기, 저온 팽창기등 상대운동을 하는 많은 분야에서 이용되고 있으며, 이들 분야의 고속화 및 고정밀화 추세에 따라 고속에서의 안정성과 높은 운전정밀도가 보장된 외부 가압 공기 베어링이 요구되고 있다. 정밀 스핀들 시스템에 공기베어링이 사용되는 이유는 윤활제인 공기의 압축성에 기인된 평균화효과로 인하여 어느 정도 형상오차가 존재하더라도 축의 회전 시 떨림 진폭이 흡수되어 높은 운전정밀도를 유지하며 운전이 가능하기 때문이다. 그러나, 공기의 압축성에 의한 평균화효과로 어느 정도의 떨림 진폭은 흡수되나 형상오차에 의한 떨림 진폭은 작은 크기라도 여전히 남아있게 된다. 따라서, 초정밀 가공 기기나 정밀 측정 기기 등 높은 운전정밀도가 요구되는 곳에 공기베어링이 사용될 경우에 있어서 형상오차는 운전정밀도에 영향을 미치는 중요한 인자가 된다. 본 연구에서는 각각 두 개의 오비 가압 공기 저널 및 스러스트 베어링으로 구성된 스핀들 시스템에 대한 축과 베어링의 직각도 오차가 운전정밀도에 미치는 영향에 대해 해석하고 결과를 고찰하여 스핀들 시스템에 있어서 형상 공차에 대한 기초 설계자료를 제시하고자 한다.

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Variation of Illumination Performance with Source Size and Tolerance Characteristics of Freeform LED Lenses (LED 광원 크기에 따른 자유 형상 렌즈의 조명 성능 변화와 공차 특성)

  • Yang, Jae-Suk;Kim, Dae-Chan;O, Beom-Hoan;Park, Se-Geun;You, Il Hyun;Lee, Seung Gol
    • Korean Journal of Optics and Photonics
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    • v.24 no.1
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    • pp.29-38
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    • 2013
  • In this paper, the illumination performances of three freeform lenses optimally designed for a point source were investigated for several LEDs with different source sizes, and also the tolerance characteristics of the lenses were analyzed. For comparison, two lenses with different sizes were designed with a divergent illumination model, and the last one was done with an overlapped illumination model. As the LED source size increased, the illuminance uniformity decreased more strongly, and the influence of a source misalignment on illumination performance became insignificant. However, the variation of LED radiation characteristics had strong effect on the illumination performance, irrespective of LED source size. Even though the lens based on a divergent illumination model showed superior performance compared to the lens based on an overlapped illumination model, the latter was less sensitive to the variation of LED radiation characteristics.

The design and the analysis of a LED illumination lens using the overlapped model (중첩모델을 이용한 조명용 LED 렌즈설계 및 분석)

  • You, Ilhyun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.21 no.1
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    • pp.157-164
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    • 2017
  • In this research, the overlapped illumination model was used for designing a freeform LED lens with a uniform illuminance distribution on its illuminating plane, and their performances and tolerances were compared. And, the illuminations on a illumination plane was measures for change with average illuminance and illuminance uniformity. As a result of the tolerance analysis about z-axis direction change, thickness change in lens and tilt change of light emission and characteristic change in LED source, overlapped model and divergent illumination model are similar to the performance about Z-axis direction change of light emission in LED source. but the uniformity illumination value in this overlapped model is more remarkably value than it in divergent illumination model about thickness change in LED lens. Also, even though the lens based on a divergent illumination model showed good performance compare to the lens based on an overlapped illumination model, the latter was less the deviation to variation of LED beam radiation ability.

Dynamics of a Projectile with a Passive Moveable Nose (가변탄두를 갖는 발사체의 동역학에 대한 기초연구)

  • Lee Hyun-Chang;Park Woo-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.3
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    • pp.308-313
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    • 2006
  • The extent of impact dispersion is a function of parameters including gun geometry and tolerances, the foe control system, projectile manufacturing tolerances, etc. The study here investigates potential impact point accuracy improvement for a projectile realized by replacing the rigid nose cone wind screen with a passive nose. Toward this end, a nose projectile dynamic model is derived which consists of the standard six degrees of freedom similar to a rigid projectile plus three additional degrees of freedom associated with rotation of the nose with respect to the main projectile body. By Observing the pitch and yaw movement of the nose in the simulation results, it is believed to be possible to reduce the effects of uncertainties which is occurred at firing step.

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A Study on the Development of Measuring System for Extra Long Roller Using Non-contact Sensor (비접촉식 센서를 이용한 초장축 롤러 측정 장치 개발에 관한 연구)

  • Kim, Woong;Lee, Choon-Man;Lee, Mun-Jae;Park, Sung-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.4
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    • pp.33-39
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    • 2010
  • Manufacturing accuracy of a precision instrument was essential to stability and efficiency of the product. Accordingly, geometrically accuracy management of precision instrument was very becoming the technique in order to design and manufacturing for machine. In this study, Measuring System is developed for extra long roller using non-contact sensor. Futhermore, It's studied by Geometric Tolerance. Exact roundness is obtained to Least Squares method from the reference circle of measured data. Measuring System is analyzed point of measurement and straightness of extra long roller is evaluated by FEM.

Vision Inspection for Large 2D Machining Product using Tolerance Zone (공차영역을 이용한 대형 2차원 가공물의 형상 검사)

  • 이성건;정병묵;조지승
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.11
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    • pp.112-119
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    • 2002
  • Generally, it is very difficult to inspect geometric shape of large 2D objects after machining. To maintain the accuracy for inspection, a robot vision is used to divide overall shape into several enlarged images, and image processing technique is applied to acquire one minute geometric contour. The inspection is to compare the NC data with the measured contour data by the vision system, and the algorithm is to rotate to minimize the maximum deviation after coinciding two geometric centers. This paper experimentally shows that the proposed algorithm is very useful for inspection of large machined objects.

ABAQUS를 이용한 O-링 밀봉 부의 설계민감도 분석기법 연구

  • 이방업;구송회;조원만;오광한
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1996.11a
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    • pp.3-11
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    • 1996
  • 본 연구는 고체 추진기관의 각종 밀봉 부에 많이 사용되는 O-링의 설계시 고려되는 각종 형상인자의 변화에 따른 O-링의 거동과 응력 상태를 분석하여 설계 최적조건을 찾기 위한 내용을 다루고 있다. 조립 부의 내외경과 조립 공차, 챔퍼길이와 각도, 조립 홈의 외경, 깊이, 폭, 구성반경, O-링의 내경과 선 직경 등의 설계 변수에 의한 조립부 형상과 재료의 물성치, 유한요소 선택 및 요소 분할, 경계조건, 하중조건, 접촉부 정의 등을 MSC/PATRAN3의 $PCL^{[1]}$/로 프로그래밍 하여 설계변수에 의한 결과 분석을 손쉽게 수행할 수 있도록 시도하였다 고무의 Hyperelastic 물성치는 문헌상의 자료$자료^{[2]}$에 제시된 Ogden 상수를 사용하였으며 추후에는 인장시험, 순수전단시험, 이 축 인장시험을 통해 실험적으로 측정$^{[3]}$ 하여 적용할 예정이다. 고무의 대변형, 대 변형률을 고려한 비선형 응력해석은 MSC/PATRAN3의 Advanced FEA 모듈과 ABAQUS 5.5를 사용하였다. 본 연구에서의 해석결과를 설계변수들의 영향을 비교 분석하는데 사용하였으나 그 정확도가 입증된 상태는 아니며 추후 실제 조립 및 수압시험을 통해 평가할 예정이다.

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SHAPE OPTIMIZATION OF A Y-MIXING VANE IN NUCLEAR FUEL ASSEMBLY (핵연료 봉다발내 Y 혼합날개의 형상최적설계)

  • Jung, S.H.;Kim, K.Y.;Kim, K.H.;Park, S.K.
    • Journal of computational fluids engineering
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    • v.14 no.2
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    • pp.1-8
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    • 2009
  • The purposes of present work are to analyze the convective heat transfer with three-dimensional Reynolds-averaged Navier-Stokes analysis, and to optimize shape of the mixing vane taken tolerance into consideration by using the analysis results. Response surface method is employed as an optimization technique. The objective function is defined as a combination of heat transfer rate and inverse of pressure drop. Two bend angles of mixing vane are selected as design variables. Thermal-hydraulic performances have been discussed and optimum shape has been obtained as a function of weighting factor in the objective function. The results show that the optimized geometry improves the heat transfer performance far downstream of the mixing vane.

Effect of Spool-Sleeve Geometry on Static Pressure Characteristics of Servo Valves (서보밸브 스풀-슬리브 형상공차가 압력 정특성에 미치는 영향 연구)

  • Kim, Sung Dong;Son, Sung Hoe;Ham, Young Bog
    • Journal of Drive and Control
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    • v.13 no.1
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    • pp.34-42
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    • 2016
  • This study studied how the clearance, overlap and mismatch errors of spool-sleeve affect the static pressure characteristics of a servo valve. A computer simulation model was established as a direct acting servo valve and a series of simulations was conducted for various values of clearance, overlap and mismatch errors. Pressure gain decreased as the clearance increased. The overlap also affects the pressure gain and was similar to the effect of clearance. Asymmetry of the pressure plot got worse and worse as the mismatch error increased.