• Title/Summary/Keyword: 현장 검사

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Eddy Current Testing(II) (와전류탐상법(渦電流探傷法)(II))

  • Cheong, Yong-Moo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.3
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    • pp.39-45
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    • 1993
  • 지난 호에 이어 해설란을 통하여 비파괴검사(非破壞檢査) 기술(技術)에 대한 연재를 계속한다. 특정한 비파괴검사(非破壞檢査)의 전문가가 아니더라도 쉽게 이해할 수 있도록 가급적 수식은 배제하고 기초적인 이론을 소개할 것이며 특히 현장 적용에 중점을 두어 기술(技術)하고자 한다. 본 원고에서는 원거리 와전류탐상법(渦電流探傷法(remote field eddy current testing) 이나 펄스 와전류탐상법(渦電流探傷法(pulsed eddy current testing)과 같은 특수 와전류(渦電流) 기술(技術)은 제외하였으며 본 연구실에서 내부 교육용으로 사용하는 "와전류탐상법(渦電流探傷法) Level I 과정"과 미국금속학회에서 발행한 Metal Handbook, 9th ed., Vol. 17, "Nondestructive Evaluation and Quality Control" 및 기타 관련 기술 자료들을 참고하였으나 일일이 명기하지는 않는다.

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Defect Inspection of Globular Lens Using Multiple Focal Plane Images (다중의 초점면 영상을 통한 구면 렌즈의 이물 검사)

  • Park, Jong-Won;Jang, Jin-Woo;Jeong, Ho-Young;Choi, Gyeong-Ju
    • Annual Conference of KIPS
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    • 2014.11a
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    • pp.1014-1017
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    • 2014
  • 모바일 카메라 모듈의 성능 향상에 따라, 카메라 렌즈의 미세한 오염도 큰 불량요인으로 작용하게 되었다. 그로인한 새로운 검사 시스템들과 검사방법이 제안되었다. 본 논문에서 제안하는 새로운 검사방식은 영상처리를 통해 기존에 비해 정확도가 높고, 전처리 횟수가 적은 이점이 있어 산업현장에서 적용 시 효율성 증대를 기대할 수 있다.

STEAM Training Program for Constellation Space Composition Using Laser Cutter and LED Light Source

  • Heo, Min;Yoo, Geoyung Han;Kim, Yonggi;KIM, HyoungBum
    • The Bulletin of The Korean Astronomical Society
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    • v.46 no.2
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    • pp.54.2-54.2
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    • 2021
  • 지구과학 분야에서 가장 어렵게 느껴지는 내용인 천문분야는 다른 과학 분야와 달리 탐구 대상이 천체들이 먼거리에 있고, 쉽게 관측하기 어려우며, 실험실에서 동일실험과 반복 실험이 불가능하여, 추상적이고 직접 관측하기 어려운 개념에 관한 연구들이 많다. 따라서 이 연구에서는 레이저 커팅기를 사용해 지구과학교과 중 별자리를 구성하는 별들의 상대적 거리를 수학적으로 계산하는 과정과 고등학교 물리교과 중 LED 광원의 원리를 알고 LED 모듈을 제작하여 최종적으로 아름답고 과학적으로 가치가 있는 입체 별자리 교구를 제작하는 형태의 STEAM 교육 프로그램을 개발하고 시범학교 적용을 하였다. 이에 지능정보화 사회에 발맞춰 천문학 지식을 창의 교육의 형태로 교육하는 새로운 교육법을 실현한 연구결과들을 발표하고자 한다. 또한 개발한 프로그램의 효과성을 검증하기 위해 STEAM 관련 태도 검사와 논리적 사고력 검사 및 만족도 검사를 실시하였다. 연구결과 개발된 프로그램이 STEAM 태도 검사와 논리적 사고력에 효과가 있는 것으로 나타났으며, 천문수업에 대한 학생들의 인식은 긍정적이었다. 따라서 후속 연구에서는 다양한 학년 및 위계에 맞는 프로그램의 개발과 다양한 지역 등의 현장 적용을 통한 연구가 진행되어야 할 것으로 판단된다.

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A Development of Monitor Screen Checking System for Monitor Manufacturing Firm (모니터 생산업체에서의 최종 모니터 화면검사 시스템의 개발)

  • 조영창;윤정오;최병진;정종혁;강상욱;오주환
    • Proceedings of the Korea Society for Industrial Systems Conference
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    • 2000.05a
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    • pp.107-111
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    • 2000
  • There are many recent menial manufacturing firms not equipped with automatic checking system in their final process. And the check is based on the human perception so the automatic checking system is needed for the consistency and the accuracy of the checking process to elevate the productivity and the Quality. As the performance of computer systems and the vision systems has been increased the cost for the system is reduced and their applicable algorithms have been developed. In this study we develop monitor checking system which is low-cost, fast, and easy to adopt by the small-scaled manufacturing firms. The system is based on the computer vision techniques, and is equipped with the GUI interface and checking functions such as centering, yoke rotation, pincushion. sizing. Monitor checking system developed in this study can be used in the final checking process thereby we expect the synergy effects both on the efficiency of production and on the reduction of the cost for the facility investments.

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A Study on the Development of Monitor Screen Checking System (모니터 화면검사 시스템의 개발에 관한 연구)

  • 조영창;윤정오;최병진;정종혁;강상욱;오주환
    • Journal of Korea Society of Industrial Information Systems
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    • v.5 no.3
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    • pp.111-116
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    • 2000
  • There are many recent monitor manufacturing firms not equipped with automatic checking system in their final process. And the check is based on the human perception, so the automatic checking system is needed for the consistency and the accuracy of the checking process to elevate the productivity and the quality. As the performance of computer systems and the vision systems has been increased, the cost for the system is reduced and their applicable algorithms have been developed. In this study we develop monitor checking system which is low-cost, fast, and easy to adopt by the small-scaled manufacturing films. The system is based on the computer vision techniques, and is equipped with the GUI interface and checking functions such as centering, yoke rotation, pincushion, sizing, brightness, and grayscale tracking. Monitor checking system developed in this study can be used in the final checking process thereby we expect the synergy effects both on the efficiency of production and on the reduction of the cost for the facility investments.

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An Intelligent Tutoring System for Nondestructive Testing Training (비파괴검사를 위한 지능형 교육 시스템 개발)

  • Kim, J.K.;Koh, S.N.;Kim, M.K.;Shim, Y.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.1
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    • pp.27-32
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    • 1998
  • This paper is written to introduce a multimedia tutoring system for nondestructive testing using personal computer. Nondestructive testing, one of the chief methods for inspecting welds and many other components, is very difficult for the NDT inspectors to understand its technical basis without a wide experience. And it is necessary for considerable repeated education and training for keeping their knowledge. The tutoring system that can simulate NDT works is suggested to solve the above problem based on reasonable condition. The tutoring system shows basic theories of nondestructive testing in a book-style with video images and hyper-links, and it offers practices, in which users can simulate the testing equipment. The book-style and simulation practices provide effective and individual environments for learning nondestructive testing.

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Nondestructive Testing with Shearography (Shearography를 이용한 비파괴 검사)

  • Chang, Seog-Weon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.2
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    • pp.177-181
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    • 2001
  • Nondestructive testing(NDT) is one of the fundamental tools to improve the quality of commercial and industrial products. NDT is potentially a major application of interferometry. Interferometry(ESPI, Shearography, ect) has successfully been applied in various industrial environments such as high performance aircraft, home appliance, automotive, and laminates on engine structures, etc. Today's industry demands high performance components with toughest mechanical features and ultimate safety standards. Especially in automotive and aircraft industry the development process focuses on tailor-made design and solutions to meet customer specifications. To reconcile economy, ligh-weight construction has become a key issue. Many companies are looking for new advanced NDT techniques to archive cost efficiency over the limitations of classical methods. ESPI and shearography allow a rapid, full field and 3D-measurement without contact. In this paper recent applications of ESPI and shearography for NDT are described. Advanced features of classical techniques are specified and new applications in material and component testing are presented.

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Development of Stand-Alone Risk Assessment Software for Optimized Maintenance Planning of Power Plant Facilities (발전설비 최적 정비를 위한 독립형 위험도 평가 소프트웨어 개발)

  • Choi, Woo Sung;Song, Gee Wook;Kim, Bum Shin;Chang, Sung Ho;Lee, Sang Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1169-1174
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    • 2015
  • Risk-Risk-based inspection (RBI) has been developed in order to identify risky equipments that can cause major accidents or damages in large-scale plants. This assessment evaluates the equipment's risk, categorizes their priorities based on risk level, and then determines the urgency of their maintenance or allocates maintenance resources. An earlier version of the risk-based assessment software is already installed within the equipment management system; however, the assessment is based on examination by an inspector, and the results can be influenced by his subjective judgment, rather than assessment being based on failure probability. Moreover, the system is housed within a server, which limits the inspector's work space and time, and such a system can be used only on site. In this paper, the development of independent risk-based assessment software is introduced; this software calculates the failure probability by an analytical method, and analyzes the field inspection results, as well as inspection effectiveness. It can also operate on site, since it can be installed on an independent platform, and has the ability to generate an I/O function for the field inspection results regarding the period for an optimum maintenance cycle. This program will provide useful information not only to the field users who are participating in maintenance, but also to the engineers who need to decide whether to extend the lifecycle of the power machinery or replace only specific components.

Design and Implementation of an Automated Visual Inspection System of PDP Frames (PDP 프레임 자동시각검사 시스템 설계 및 구현)

  • Park, Byung-Joon;Hahn, Kwang-Soo;Shin, Eun-Seok
    • Journal of Korea Multimedia Society
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    • v.13 no.4
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    • pp.512-525
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    • 2010
  • A PDP(Plasma Display Panel) Frame is critical part of PDP and also produces couple hundred thousand every month. In the process of mass production, product inspection is very important process. Also to increase the reliance, inspection each part and every final product is asked quite often. Purpose of this paper is to use computer vision system to inspect the PDP parts which is Automated visual process inspection. This paper contains the system design for inspecting defects of hole, tab, stud, rivet of PDP Frame. The system also can inspect various kinds of PDP frames. Quick and accurate 100% inspection of all shapes can improve the manufacturing productivity. Inspection results can be stored in a database and analyzed to find the cause of defects. After applying the system to the industry, the result shows the possibility of fast and accuracy of the inspection.

Development of Ultrasonic Testing System for In-Service Inspection of the Shrunk-on Type LP Turbine Roter (Shrunk-on Type 저압 터빈 로터의 가동중검사를 위한 초음파검사 시스템 개발)

  • Park, Joon-Soo;Seong, Un-Hak;Ryu, Sung-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.130-136
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    • 2009
  • Turbine, which is one of major components in nuclear power plants, requires reliable nondestructive inspections. But, accessibility of transducers is limited and interpretation of acquired signals is not easy at all due to the complication. So, in this study, we have fabricated mock-up specimens of real size and shape. we applied pulse-echo method and time-of-flight diffraction(TOFD) method for precise inspection of turbine key and wheel bore. And phased array ultrasonic testing method was adopted for wheel dovetail of turbines by using mock-up. Furthermore, an automatic scanner system was developed for in-service inspection of the developed methods.