• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.7
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• pp.256-262
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• 2016

This study performed the back-pressure cold forging analysis to minimize the non-forming area of gear teeth for the output hub and reaction hub in automatic transmission. Two important factors of the back-pressure cold forging process, the load of the punch and the backup force applied to the sleeve, were determined through displacement control analysis. The non-forming area of the gear teeth was compared with both cases of the displacement control analysis and load control analysis, and their solution is similar to the measuring result of a real workpiece. The results show that the load of the punch is dependent on the reduction area of the workpiece, and the backup force applied to the sleeve is determined with regard to the cross-section-area of sleeve. This analysis procedure can be useful and effective in determining the manufacturing condition of the back-pressure cold forging process to minimize the non-forming area.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.7
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• pp.29-36
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• 2004

In this work, the effect of composite couplings on hub loads of a hingeless rotor in forward flight is investigated. The hingeless composite rotor blade is idealized as a laminated thin-walled box-beam. The nonclassical effects such as transverse shear, torsional warping are considered in the structural formulation. The nonlinear differential equations of motion are obtained by applying Hamilton's principle. The blade response and hub loads are calculated using a finite element formulation in space and time. The aerodynamic forces acting on the blade are calculated by quasi-steady strip theory. The theory includes the effects of reversed flow and compressibility. The magnitude of elastic couplings obtained by MSC/NASTRAN is compared with the classical pitch-flap $({\delta}3)$ or $pitch-lag({\alpha}1)$ coupling. It is found that the elastic couplings have a substantial effect on the behavior of $N_b/rev$ hub loads. Nearly 10 to 40% of hub loads is reduced by appropriately tailoring the fiber orientation angles in the laminae of the composite blade.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.41 no.6
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• pp.440-447
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• 2013

In this paper, a higher harmonic control (HHC) methodology is applied to find the optimum input scenario for the vibratory hub loads reduction. A comprehensive aeroelastic analysis code, CAMRAD II, is used to model the HART (Higher-harmonic-control Aeroacoustic Rotor Test) II rotor, and parametric study is conducted for the best HHC inputs leading to a minimum vibration (MV) condition. The resulting outcomes are compared with the earlier HART II test results. It is indicated that the control input adopted in the MV condition showed less satisfactory results. The new MV condition obtained in the present investigation can achieve 45% lower vibration level than the baseline uncontrolled condition. The optimum HHC input results lead to 3/rev harmonic input having $0.8^{\circ}$ amplitude and $350^{\circ}$ phase angle. About 5% reduction in the required power is possible but accompanies with the increase of vibration level.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.37 no.7
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• pp.634-641
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• 2009

In this work, the behavior of vibratory hub loads induced due to the uncertainties of composite material properties for each of the participating rotor blades is investigated. The random material properties of composites available from the existing experimental data are processed by using the Monte-Carlo simulation technique to obtain the stochastic distribution of sectional stiffnesses of composite blades. The coefficients of variation (standard deviation divided by the mean) obtained from the sectional stiffness constants are used as an input to the comprehensive aeroelastic analysis code that can evaluate the hub loads of a rotor system. It is found that the uncertainty effects of composite material properties inevitably bring a dissimilarity to the rotor system. The influence of hub vibration response with respect to the individual stiffness (flatwise bending, chordwise bending and torsion) changes is also identified.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.46 no.3
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• pp.237-243
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• 2018

In this study, the hub vibration load characteristic is evaluated for a rotor in high advance ratio conditions while investigating blade loads through the structural load prediction and harmonic analysis. Numerical studies are performed to validate the wind tunnel test data performed in NASA as the rotor advance ratios are varied from 0.40 to 0.71. A good correlation is obtained for rotor performance calculation at the range of advance ratios considered. It is observed that the hub vibration loads remain almost unchanged when the advance ratios are higher than 0.5, even though the amplitudes of blade structural loads become larger with increasing advance ratios. A harmonic analysis on blade moments is confirmed that the dominant structural mode is 3/rev component for flap bending moments and 4/rev for lag bending moments. The reason is due to the tendency of the second flap and lag mode frequencies which approach 3/rev and 4/rev, respectively, as the advance ratios are increased.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.50 no.7
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• pp.497-505
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• 2022

Performance and hub vibratory load analyses for a lift-offset coaxial rotor are conducted using a rotorcraft comprehensive analysis code, CAMRAD II. The lift-offset coaxial rotor is trimmed to match the total rotor thrust(lift-offset coaxial rotor's thrust) or the individual rotor thrust(upper and lower rotor thrusts, respectively) in this study. The individual rotor's lift and torque, and effective rotor lift to drag ratio for the total rotor are investigated for various advance ratios and lift-offset values. The two result sets with different trim methods are similar to each other and they are correlated well with the wind-tunnel test results. Therefore, the present study using CAMRAD II validates successfully the aeromechanics modeling and analysis techniques for the lift-offset coaxial rotor.

• Aerospace Engineering and Technology
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• v.13 no.1
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• pp.10-19
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• 2014

We designed bearingless rotor hub system which replace mechanical hinge/bearing with composite beam component and conducted fatigue analysis for flexbeam and torque tube. Extension/bending/torsional stiffness was calculated from 2D section analysis using VABS and 2D section structure analysis was applied for strain calculation. S-N curve of each composite material was generated using Wohler equation and fatigue analysis was conducted on weakness section which was decided from static structure analysis. CAMRAD II was used for load analysis and load analysis result was applied HELIX/FELIX standard load spectrum to generate bearingless rotor system load spectrum which was used fatigue safe life analysis.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.41 no.7
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• pp.561-568
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• 2013

After we designed Bearingless rotor hub system for 7,000lb class helicopter, flexbeam fatigue analysis was conducted for validation of requirement life time 8,000 hours. sectional structural analysis method applying elastic beam model was used. Fatigue analysis for two sections of flexbeam which were expected to weak to fatigue damage from result of static analysis was conducted. Extension, bending and torsion stiffness of flexbeam section shape was calculated using VABS for structure analysis. S-N curve of two composite material which composed flexbeam was generated using wohler equation. Load analysis of bearingless rotor system was conducted using CAMRAD II and load analysis result was applied HELIX/FELIX standard load spectrum to generate bearingless rotor system load spectrum which was used flexbeam fatigue safe life analysis.

• Composites Research
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• v.29 no.2
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• pp.73-78
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• 2016

In this paper, The concept of a wheel with carbon fiber composite is to replace the conventional material used for a wheel hub, such as plastic, with a disk-type hub made of carbon fabric and epoxy resin. The impact load from the ground under real conditions was considered; a low-velocity impact test was conducted to evaluate the impact performance of the carbon wheel and compare it with that of a conventional plastic wheel. This study applied a 70 J impact load as a test condition. The impact energy was controlled in the test by adjustment of height and weight of impactor. The use of a carbon disk wheel hub was confirmed to reduce weight and generate an excellent repulsive force at low energy under conditions similar to real driving conditions. The results showed that the maximum load increased proportionally depending on the impact load, but the growth of the maximum load was reduced at a 20 J impact load and tended to decrease at a 45 J impact load. The carbon wheel showed excellent properties ; the level of rebounding was 35.3% and 19.1% of the total impact energy at impact loads of 5 J and 10 J, respectively. On the other hand, the carbon disk wheel rebounded less than 5% of the total energy due to crack generation of the thin carbon hub for impact loads of more than 20 J.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.15 no.1 s.94
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• pp.63-71
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• 2005

In this study, structural vibration analyses of a composite smart unmanned aerial vehicle (UAV) have been conducted considering dynamic hub-loads of tilt-rotor. Practical computational structural dynamics technique based on the finite element method is applied using MSC/NASTRAN. The present smart UAV(TR-S2) structural model is constructed as full 3D configurations with both the helicopter flight mode and the airplane flight mode. Modal based transient response and frequency response analyses are used to efficiently investigate vibration characteristics of structure and installed electronic equipments. It is typically shown that the helicopter flight mode with the 90-deg tilting angle is the most critical case for the induced vibration of installed electronic equipments in the front.