• Title/Summary/Keyword: 합금층

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A study of the crystallinity and microstructure of the $Si_{1-X}Ge_X$ alloys deposited on the $SiO_2$at various temperatures ($SiO_2$위에 증착된 $Si_{1-X}Ge_X$합금의 증착온도 변화에 따른 결정성 및 미세구조에 관한 연구)

  • Kim, Hong-Seung;Lee, Jeong-Yong;Lee, Seung-Chang;Gang, Sang-Won
    • Korean Journal of Materials Research
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    • v.4 no.4
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    • pp.416-427
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    • 1994
  • The changes of crystallinity and microstructure and the $Si_{1-x}Ge_x/Sio_2$ interfaces of $Si_{1-x}Ge_x$ alloys deposited on amorphous $SiO_{2}$ were studied as a function of deposition temperature. The crystallinity, microstructure, and compositional uniformity of $Si_{1-x}Ge_x$ alloys deposited on the SiOl at different temperature were investigated by X-ray diffraction and transmission electron microscopy. And $Si_{1-x}Ge_x/Sio_2$ interface were investigated by high-resolution transmission electron microscopy. The $Si_{0.7}Ge_{0.3}/Sio_2$ films were deposited on amorphous $SiO_{2}$ at $300^{\circ}C,400^{\circ}C,500^{\circ}C,600^{\circ}C,$ and $700^{\circ}C$ by Si-MBE. In the film deposited at $300^{\circ}C$, only amorphous phase were observed. In the film deposited at $400^{\circ}C$, both amorphous and polycrystalline films were observed. Both phases were deposited simultaneously, but, at initial film growth, amorphous phase prevailed over polycrystalline phase. As the film thickness increased, the fraction of polycrystalline phase increased. At $500^{\circ}C$, thin amorphous layer was observed at lOnm from $SiO_{2}$ surface. In the films deposited at higher than $600^{\circ}C$, only crystalline phase were observed. Polycrystalline films had columnar structure. Compositional uniformity for deposited films were good regardless of deposition temperature. The interfaces of $Si_{1-x}Ge_x/Sio_2$ were flat, whatever polycrystal or amorphous was deposited on $SiO_{2}$.

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Surface Treatments of Bronze Mirrors Excavated from Korean Peninsula (한반도 출토 청동거울의 표면처리 기법에 관한 연구)

  • Jeon, Ik-Hwan;Lee, Jae-Sung;Baek, Ji-Hye;Park, Jang-Sik
    • Journal of Conservation Science
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    • v.22
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    • pp.87-98
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    • 2008
  • Microstructures and chemical compositions of 24 bronze mirrors recovered from the Korean peninsula were examined using the scanning electron microscope equipped with the energy dispersive spectrometer in an effort to characterize the treatments applied on their surface. Their provenance and chronology are mostly unspecified except for two objects from a Koryo burial site. In antiquity the surface of bronze mirrors was frequently finished by mere polishing when their tin content was high enough to guarantee the required reflectivity. In many cases, however, their surface was given a special treatment. The most typical treatment was to coat the surface with tin in two different processes referred to as wipe-tinning and amalgam-tinning. In wipe-tinning only tin was used, but in amalgam-tinning tin and mercury were used together. The surface was often coated with mercury in a process known as mercury-polishing. The present mirrors showed that all these techniques were in fact practiced, not only on the reflective surface but, in some cases, on the decorative surface. The detection of mercury played a crucial role in the assessment of a specific technique applied in each mirror. Mercury often remained in the substrate in the form of sulfide and thereby allowed the method of surface treatment to be estimated even when the coated layer was completely lost. The future study is expected to uncover the regional and temporal variation of the surface treatments to the better understanding of bronze mirrors with respect to provenance and chronology.

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Improvement of Anti-Corrosion Characteristics for Light Metal in Surface Modification with Sulfuric Acid Solution Condition (경금속 표면개질 시 황산 수용액 조건에 따른 내식성 개선 효과)

  • Lee, Seung-Jun;Han, Min-Su;Kim, Seong-Jong
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.3
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    • pp.223-229
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    • 2015
  • Surface modification is a technology to form a new surface layer and overcome the intrinsic properties of the base material by applying thermal energy or stress onto the surface of the material. The purpose of this technique is to achieve anti-corrosion, beautiful appearance, wear resistance, insulation and conductance for base materials. Surface modification techniques may include plating, chemical conversion treatment, painting, lining and surface hardening. Among which, a surface modification process using electrolytes has been investigated for a long time in connection with research on its industrial application. The technology is highly favoured by various fields because it provides not only high productivity and cost reduction opportunities, but also application availability for components with complex geometry. In this study, an electrochemical experiment was performed on the surface of 5083-O Al alloy to determine an optimal electrolyte temperature, which produces surface with excellent corrosion resistance under marine environment than the initial surface. The experiment result, the modified surface presented a significantly lower corrosion current density with increasing electrolyte temperature, except for $5^{\circ}C$ of electrolyte temperature at which premature pores was created.

Corrosion and Oxidation Properties of Ni-Base Superalloy KM 1557 (Ni기 초내열 단조합금 KM 1557의 부식 및 산화성질)

  • Choi, Hyoung Il;Kim, Hyon Tae;Kim, Young Do;Yoon, Kook Han;Yoo, Myoung Ki;Kwun, Sook In;Choi, Ju
    • Analytical Science and Technology
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    • v.5 no.1
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    • pp.143-152
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    • 1992
  • Corrosion resistances in various acids and high temperature oxidation properties have been investigated for the Ni-base superalloy KM 1557. Corrosion tests were performed in $H_2SO_4$, HCl, $HNO_3$, $H_3PO_4$ and $CH_3COOH$. Oxidation tests were carried out in air for 20 and 110hrs at $900^{\circ}C$, $950^{\circ}C$ and $1050^{\circ}C$. Hot corrosion tests were done in salt bath of 75% $Na_2SO_4-25%$ NaCl at $900^{\circ}C$ for 20hrs. After the tests, the samples were observed by optical microscopy and analysed by EPMA and X-ray mapping in order to investigate the distribution of composition. It was shown that corrosion resistances in various acids and hot salt bath were proven to be excellent. It was suggested that the amounts of oxides were determined mainly by the depth of internal and intergranular $Al_2O_3$ oxide layers.

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A study of the surface color and the making technique of the Gilt-bronze roller knobs excavated from the Seonwonsa temple site (선원사지 출토 금동축수의 표면색과 제작기법에 관한 연구)

  • Baek, Seung-Hee;Han, Min-Su;Kim, Soo-Ki
    • Journal of Conservation Science
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    • v.16 s.16
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    • pp.52-63
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    • 2004
  • This study tries to investigate the differences in combination of gold and other metals used in the surface guilt of the gold-guilt relics found in the Seonwonsa Temple of the Korea Dynasty. Our findings are as follows. The gilded roller knobs found in the Seonwonsa Temple of the Korea Dynasty can be classified into three groups by the color of the surface guilt: gold, white-gold, red-gold. By the color it is found that gold type contains $Au\;81.0\%,\;Ag\;3.5\%,\;Cu\;5.6\%$, white-gold type contains $Au\;82.1\%,\;Ag\;10.6\%,\;Cu\;2.4\%$, and the red-gold type contains $Au\;59.9\%,\;Ag\;3.7\%,\;Cu\;33.2\%$. The gold metal used for guilt is found to be amalgam of Hg and the depth of the guilt was uneven with the average of $2.5\~25{\mu}m$. These gilded roller knobs were produced in two methods. One of them was made out of pure bronze, and the other out of bronze veneer and led. Since we found led on the outer surface, we conclude that the led juncture was later guilt with gold.

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A Study on Implementation of Robot Overlay Welding System Based on OLP for Ball of Ball Valves (볼밸브용 볼의 OLP 기반 로봇육성용접 시스템 구현에 관한 연구)

  • Jang, Jae-Sung;Hwang, Seong-Hyun;Lho, Tae-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.12
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    • pp.446-452
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    • 2016
  • Recently, heat resistant super alloys (which are wear-resistant, corrosion-resistant, and heat-resistant), have been used as the basic structural material in offshore and petrochemical plants. On the other hand, making valves from very expensive, high heat-resistant alloys increases the production cost and decreases its market competitiveness. To solve these problems, the technique of overlaying only those that flow on the fluid has been used as an effective method. Nevertheless, because the former technique of overlaying the ball is performed manually, it takes too much time and perfect welding is difficult to perform. To solve this problem, this study developed a robot automation system that can make uniformly overlay welding of the ball for ball-valves. The system consists of a 6-axis welding robot with a welding torch and additional 2 axes for the rotation of positioner, the controller, and a robot path OLP (Off-Line Programming). The CAD drawing data was entered in the Off-line program to obtain the robot teaching point and drive source. Overlay welding paths were implemented using Matlab. Through an automated overlaying system that implemented the OLP, the productivity rose 2.58 times, as the amount of time required for work decreased from 88 hours to 41 hours.

A Study on the Performance Improvement of ta-C Thin Films Coating on Tungsten Carbide(WC) Surface for Aspherical Glass Lens by FCVA Method Compared with Ir-Re coating (Ir-RE 코팅 대비 자장여과필터방식을 이용한 비구면 유리 렌즈용 초경합금(WC)표면의 ta-C 박막 코팅 성능 개선 연구)

  • Jung, Kyung-Seo;Kim, Seung-Hee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.27-36
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    • 2019
  • The demand for a low dispersion lens with a small refractive index and a high refractive index is increasing, and accordingly, there is an increasing need for a releasable protective film with high heat resistance and abrasion resistance. On the other hand, the optical industry has not yet established a clear standard for the manufacturing process and quality standards for mold-releasing protective films used in aspheric glass lens molding. Optical lens manufacturers treat this technology as proprietary information. In this study, an experiment was conducted regarding the optimization of ion etching, magnetron, and arc current at each source and filter part, and bias voltage in FCVA (filtered cathode vacuum arc)-based Ta-C thin film coatings. This study found that compared to iridium-rhenium alloy thin film sputtering products, the coating conditions were improved by approximately 50%, 20%, and 40% in terms of thickness, hardness, and adhesive strength of the film, respectively. The thin-film coating process proposed in this study is expected to contribute significantly to the development and utilization of glass lenses, which will help enhance the minimum mechanical properties and quality of the mold-release thin film layer required for glass mold surface forming technology.

First Principle Studies on Magnetism and Electronic Structure of Perovskite Structured CoFeX3 (X = O, F, S, Cl) (페로브스카이트 구조를 가지는 CoFeX3(X = O, F, S, Cl) 합금의 자성과 전자구조에 대한 제일원리계산)

  • Jekal, Soyoung;Hong, Soon Cheol
    • Journal of the Korean Magnetics Society
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    • v.26 no.6
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    • pp.179-184
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    • 2016
  • For an industrial spin-transfer torque (STT) MRAM, low switching current and high thermal stability are required, simultaneously. For this point of view, it is essential to find magnetic materials which satisfy high spin polarization and strong perpendicular magnetocrystalline anisotropy (MCA). In this paper, we investigate electronic structures and MCA energies of perovskite $CoFeX_3$ (X = O, F, S, Cl). For X = F and Cl, spin polarization at the Fermi level are 97 % and 96 %, respectively, which are close to a half metal. Furthermore, Co-terminated 5-monolayer (ML) $CoFeX_3$ (X = O, F, S, Cl) films show perpendicular MCA. In particular, the MCA energy of the Co-terminated $CoFeCl_3$ is about 1.0 meV/cell which is three times larger than that of a 5-ML CoFe film. Therefore, we expect to realize a magnetic material with high spin polarization and strong perpendicular MCA energy by utilizing group 6 and 7 elements in the periodic table, and to contribute to commercializing of the STT-MRAM.

Comparative Evaluation on the Corrosion Resistance of Galvalume and Galvanized Steel Pipe (갈바륨 강관과 용융아연도금 강관의 내식성 비교 평가)

  • Choe, In-Hye;Park, Jun-Mu;Lee, Chan-Sik;Mun, Gyeong-Man;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.163-163
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    • 2016
  • 아연계 도금 강판은 우수한 내식성을 가지며 특히 아연의 희생방식기구에 의해 철의 부식을 억제하므로 선박, 건축자재, 전자기기 및 자동차 등 다양한 분야에서 그 수요와 사용범위가 증가하고 있다. 또한 도금 조성비 변화 및 다양한 표면처리 방법을 통해 가혹한 환경에서의 우수한 내식성에 대한 연구가 활발히 진행되고 있다. 그 중 갈바륨(Galvalume)은 55%의 알루미늄(Al)과 45%의 아연(Zn)으로 되어 있으며, 아연의 장점인 희생방식성과 내알카리성, 알루미늄의 장점인 내구성과 내열성, 내산성을 이상적으로 결합시킨 알루미늄(Al)-아연(Zn) 고내식 합금용융도금강판이다. 본 연구에서는 갈바륨 소재를 여러 산업현장에서 강관 형태로 사용할 경우의 내식성을 파악하기 위해 갈바륨 강관과 기존에 사용되고 있는 용융도금재인 용융아연도금 강관을 비교하며 실험을 진행하였다. 냉간압연강관에 용융아연도금 약 $25{\mu}m$, 갈바륨 약 $20{\mu}m$ 두께로 제작된 강관을 사용하였으며 제작된 도금층 표면 모폴로지는 SEM을 통해 관찰하였고, XRD 분석을 통해 결정 구조를 확인하였다. 또한 5% 염수분무 환경 중 노출시험(Salt spray test), 3% NaCl 용액에서의 자연침지 시험 및 3% NaCl 용액 중 전기화학적 양극분극 시험을 진행하여 평가하였다. 5% NaCl 환경에서의 염수분무 시험 결과 용융아연도금의 경우 단면에서는 90시간, 표면에서는 260시간 경과 후 적청이 발생하였다. 반면, 갈바륨의 경우에는 단면에서 210시간 경과 후에 적청이 발생하였고, 표면의 경우에는 900시간 이상에서도 적청이 발생하지 않았다. 이 결과를 통해 용융아연도금에 비해 갈바륨 도금의 내식성이 단면에서는 3배, 표면에서는 4~5배 이상 향상된 것으로 확인되었다. 또한 3% NaCl 용액 중 자연침지 시험 결과 용융아연도금 강관 표면은 24시간 경과 후 열화부를 중심으로 흑변하는 것을 확인할 수 있었으나 갈바륨의 경우에는 900시간 이상 실험이 진행되는 동안 No Scribe 및 Scribe 시편 모두 외관상 변화가 거의 없었다. 단면의 경우, 용융아연도금 시편은 900시간 이상 실험이 진행되는 동안 외관상 변화가 없었으며, 갈바륨 시편의 경우 300시간 경과 하면서 흰색의 아연 부식생성물이 나타났으나 900시간 이후로도 적청은 발생하지 않았다. 자연전위 측정결과 용융아연도금 및 갈바륨 시편 모두 유사한 전위거동을 나타냈지만 단면의 경우 갈바륨 시편이 용융아연도금에 비해 안정적인 거동을 보였다. 3% NaCl 용액 중 전기화학적 양극 분극 시험 결과 용융아연도금이 갈바륨에 비해 귀한 방향의 부식 전위 값을 나타냈으며, 부식 전류밀도도 용융아연도금이 갈바륨에 비해 더 높은 값을 나타내는 것을 확인할 수 있었다. 이상의 염수분무시험, 자연침지시험 및 전기화학적 양극분극시험을 통해 종합적으로 분석-고찰하여 보면, 그 부식이 진행되는 과정은 융융아연도금과 달리 갈바륨 도금의 경우가 다단계적인 부식 과정을 거치면서 우수한 내식 특성을 나타낸다는 것을 알 수 있었다. 즉, 갈바륨 도금은 그 도금 막에 분포된 합금상 원소 성분들이 상호 갈바닉(Galvanic) 작용하며 형성된 부식생성물이 수평적으로 자체 차단(Barrier) 역할을 하는 과정과 부분적 부식-회복 과정을 거치면서 다단계적으로 부식속도를 감소시키게 된다는 것을 확인 할 수 있었다.

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MARGINAL SEALING OF AMALGAM RESTORATIONS USING DENTIN BONDING ADHESIVES (아말감수복시 상아질접착제가 변연봉쇄에 미치는 영향)

  • Lee, Sang-Hoon;Lee, Keung-Ho
    • Journal of the korean academy of Pediatric Dentistry
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    • v.29 no.1
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    • pp.57-68
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    • 2002
  • The purpose of this study was to evaluate microleakage of etched and non-etched amalgam restorations lined with dentin bonding system primer and adhesives. Class V amalgam preparations were made in 100 extracted human premolars divided into 10 groups with 10 teeth each. SEM was taken to assess the dentin/amalgam interface. The results were as follows; 1. At the occlusal and gingival margins, all experimental groups showed lower leakage value than unlined group(p<0.05) The $Copalite^{(R)}-lined$ group showed higher leakage value than other experimental groups(p<0.05). 2. In all experimental groups, the gingival margin showed higher leakage value than the occlusal margin. 3. There were no significant difference between non-etching and etching groups, primer only and primer & adhesive groups, primer & adhesive and self-priming adhesive groups(p>0.05). 4. On the SEM observation, continuous gaps were observed in the unlined and $Copalite^{(R)}-lined$ groups, but the gaps were filled with primer or adhesive layer in other experimental groups.

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