• Title/Summary/Keyword: 피로 수명 해석

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Durability Evaluation of the Korean Gauge - Adjustable Wheelset System (궤간가변 윤축시스템의 내구성 평가)

  • Ahn, Seung-Ho;Chung, Kwang-Woo;Jang, Seung-Ho;Kim, Chul-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.12
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    • pp.5669-5675
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    • 2012
  • To reduce the cost and the time of transport in Eurasian railroad networks such as TKR(Trans-Korea Railway), TCR(Trans-China Railway) and TSR(Trans-Siberia Railway) owing to the problem of different track gauges (narrow/standard/broad gauge), it is important to develop the gauge-adjustable wheelset(GAW) system to adapt easily to these gauges. The Korean GAW system is developing and will be adapting to the brand new freight trains' to improve the conventional overseas GAW system. In this study, structural and durability analyses are performed from the viewpoint of the safe-life design. The core parts of the system might be safe in range of $1{\times}10^7$ cycles from the result of durability analysis. Moreover, to examine the safety of the system while running on a track, rig fatigue test was performed according to UIC code. The safety of the Korean GAW system is demonstrated through testing that all safety-relevant conditions are satisfied.

Performance evaluation of the forming methods used in the production of bellows for LNG carriers I - Comparison of design methods and mechanical properties of bellows - (LNG 선박용 벨로우즈의 제작시 성형방법에 따른 성능 평가 I - 벨로우즈의 제작방법 및 기계적 특성 비교 -)

  • Kim, Pyung-Su;Kim, Jong-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.7
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    • pp.587-592
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    • 2016
  • Bellows for LNG carriers must be corrosion resistant in order to operate in seawater environments. They must also have long fatigue lives in order to withstand the expansion and contraction caused by large temperature changes and continuous vibration in extreme environments. In order to incorporate these properties into bellow design, it is important to use materials that are resistant to cold brittleness and corrosion, and maintain their optimized forming condition. The design conditions and forming methods used for bellows must be optimized in order to incorporate these characteristics. In this study, finite element analysis was used to develop cryogenic bellows, which have good mechanical strength and reliability. In addition, two different forming methods (mechanical and hydroforming) were used to design and produce bellows, in order to derive their forming condition. The height, thickness, and hardness of the convolutions of bellows produced by each method were measured and compared with each other. The results confirmed that the two forming methods produced bellows with different mechanical properties.

Research on CR/Nylon 6 Cord Rubber Sleeve of Rubber Air Spring (고무 공기 스프링용 CR/Nylon 6 코드 고무 슬리브에 대한 연구)

  • Seo, Jae-Chan;Kim, Dae-Jin;Park, Hae-Youn;Seo, Kwan-Ho
    • Elastomers and Composites
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    • v.49 no.4
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    • pp.293-304
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    • 2014
  • Rubber air spring (RAS) is a special suspension device for the industries of automobile, railroad car and other transportation. A RAS serves as a spring component with the elastic effect of compression and expansion of air in a composite rubber bag. The main component of RAS is the rubber sleeve. Rubber sleeve is the composite which is made up of combination of chloroprene rubber (CR) and nylon 6 cord, and the adhesive strength between CR and nylon 6 cord is very important. In this study, considering the effects of additives in rubber sleeve, various physical properties were tested to find the optimal combination of composition and conditions. Further, in order to select the optimum orientation of the reinforcing fibers, numerical analysis was performed using the finite elements method. After assembling all components of RAS, it was mounted on an actual vehicle, and then it was tested air leakage, fatigue life and fundamental properties.

Design Improvement on Wind Turbine Blade of Medium Scale HAWT by Considering IEC 1400-1 Specification (IEC1400-1 규격을 고려한 중형 수평축 풍력발전용 회전날개의 설계개선 연구)

  • 공창덕;정석훈;장병섭;방조혁
    • Journal of the Korean Society of Propulsion Engineers
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    • v.4 no.3
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    • pp.29-37
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    • 2000
  • Because the previous design procedure for the composite wind turbine blade structure using trial and error method takes long time, a improved design procedure by using the program based on classical laminate theory was proposed to reduce the inefficient element. According to the improved design procedure, limitation of strains, stresses and displacements specified by international standard specification IEC1400-1 for the composite wind turbine blade were applied to sizing the structural configuration by using the rule of mixture and the principal stress design technique with a simplified turbine blade. Structural safety for strength and buckling stability was confirmed by the developed analysis program based on the laminate theory to minimize the design procedure. After modifying the preliminary design result with additional structural components such as skin, foam sandwich and mounting joints, stresses, strains, displacements, natural frequency, buckling load and fatigue life were analyzed by the finite element method. Finally these results were confirmed by comparing with IEC1400-1 specification.

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Flexible Durability of Ultra-Thin FPCB (초박형 FPCB의 유연 내구성 연구)

  • Jung, Hoon-Sun;Eun, Kyoungtae;Lee, Eun-Kyung;Jung, Ki-Young;Choi, Sung-Hoon;Choa, Sung-Hoon
    • Journal of the Microelectronics and Packaging Society
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    • v.21 no.4
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    • pp.69-76
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    • 2014
  • In this study, we developed an ultra-thin flexible printed circuit board(FPCB) using the sputtered flexible copper clad laminate. In order to enhance the adhesion between copper and polyimide substrate, a NiMoNb addition layer was applied. The mechanical durability and flexibility of the ultra-thin FPCB were characterized by stretching, twisting, bending fatigue test, and peel test. The stretching test reveals that the ultra-thin FPCB can be stretched up to 7% without failure. The twisting test shows that the ultra-thin FPCB can withstand an angle of up to $120^{\circ}$. In addition, the bending fatigue test shows that the FPCB can withstand 10,000 bending cycles. Numerical analysis of the stress and strain during stretching indicates the strain and the maximum von Mises stress of the ultra-thin FPCB are comparable to those of the conventional FPCB. Even though the ultra-thin FPCB shows slightly lower durability than the conventional FPCB, the ultra-thin FPCB has enough durability and robustness to apply in industry.

Effect of the Radius of Curvature on the Contact Pressure Applied to the Endplate of the Sliding Core in an Artificial Intervertebral Disc (인공추간판 슬라이딩 코어의 곡률반경 변화가 종판의 접촉압력에 미치는 영향)

  • Kim, Cheol-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.1
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    • pp.29-35
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    • 2012
  • The treatments for spinal canal stenosis are radicular cyst removal, spine fusion, and implantation of an artificial intervertebral disc. Artificial intervertebral discs have been most widely used since the mid-2000s. The study of artificial intervertebral discs has been focused on the analysis of the axial rotation, lateral bending, the degrees of freedom of the disc, and flexion-extension of the vertebral body. The issue of fatigue failure years after the surgery has arisen as a new problem. Hence, study of artificial intervertebral discs must be focused on the fatigue failure properties and increased durability of the sliding core. A finite element model based on an in the artificial intervertebral disc (SB Charit$\acute{e}$ III) was produced, and the influence of the radius of curvature and the change in the coefficient of friction of the sliding core on the von-Mises stress and contact pressure was evaluated. Based on the results, new artificial intervertebral disc models (Models-I, -II, and -III) were proposed, and the fatigue failure behavior of the sliding core after a certain period of time was compared with the results for SB Charit$\acute{e}$ III.

A Study on Development of ECS for Severly Handicaped (중증 장애인을 위한 생활환경 제어장치개발에 관한 연구)

  • 임동철;이행세;홍석교;이일영
    • Journal of Biomedical Engineering Research
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    • v.24 no.5
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    • pp.427-434
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    • 2003
  • In this paper, we present a speech-based Environmental Control System(ECS) and its application. In the concrete, an ECS using the speech recognition and an portable wheelchair lift control system with the speech synthesis are developed through the simulation and the embodiment. The developed system apply to quadriplegic man and we evaluate the result of physical effect and of mental effect. Speech recognition system is constructed by real time modules using HMM model. For the clinical application of the device, we investigate the result applied to 54-years old quadriplegic man during a week through the questionnaires of Beck Depression Inventory and of Activity Pattern Indicator. Also the motor drive control system of potable wheelchair lift is implemented and the mechanical durability is tested by structural analysis. Speech recognition rate results in over 95% through the experiment. The result of the questionnaires shows higher satisfaction and lower nursing loads. In addition, the depression tendency of the subject were decreased. The potable wheelchair lift shows good fatigue life-cycle as the material supporting the upper wheelchair and shows the centroid mobility of safety. In this paper we present an example of ECS which consists of real-time speech recognition system and potable wheelchair lift. Also the experiments shows needs of the ECS for korean environments. This study will be the base of a commercial use.

Analysis of BWIM Signal Variation Due to Different Vehicle Travelling Conditions Using Field Measurement and Numerical Analysis (수치해석 및 현장계측을 통한 차량주행조건에 따른 BWIM 신호 변화 분석)

  • Lee, Jung-Whee
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.24 no.1
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    • pp.79-85
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    • 2011
  • Bridge Weigh-in-Motion(BWIM) system calculates a travelling vehicle's weight without interruption of traffic flow by analyzing the signals that are acquired from various sensors installed in the bridge. BWIM system or data accumulated from the BWIM system can be utilized to development of updated live load model for highway bridge design, fatigue load model for estimation of remaining life of bridges, etc. Field test with moving trucks including various load cases should be performed to guarantee successful development of precise BWIM system. In this paper, a numerical simulation technique is adopted as an alternative or supplement to the vehicle traveling test that is indispensible but expensive in time and budget. The constructed numerical model is validated by comparison experimentally measured signal with numerically generated signal. Also vehicles with various dynamic characteristics and travelling conditions are considered in numerical simulation to investigate the variation of bridge responses. Considered parameters in the numerical study are vehicle velocity, natural frequency of the vehicle, height of entry bump, and lateral position of the vehicle. By analyzing the results, it is revealed that the lateral position and natural frequency of the vehicle should be considered to increase precision of developing BWIM system. Since generation of vehicle travelling signal by the numerical simulation technique costs much less than field test, a large number of test parameters can effectively be considered to validate the developed BWIM algorithm. Also, when artificial neural network technique is applied, voluminous data set required for training and testing of the neural network can be prepared by numerical generation. Consequently, proposed numerical simulation technique may contribute to improve precision and performance of BWIM systems.

Full-Scale Measurement of Pure Car Carrier (자동차 운반선에 대한 실선 계측)

  • Jin-S.,Park;Oi-H.,Kim;Zae-K.,Chung
    • Bulletin of the Society of Naval Architects of Korea
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    • v.26 no.1
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    • pp.46-62
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    • 1989
  • This paper presents the results of full-scale structural measurements of 4,800 unit pure car carriers "HYUNDAI NO.103" and "HYUNDAI NO.105" on one voyage respectively for each ship, especially in order to investigate the local strength of partial bulkhead above free-board deck. With the measured data, the short-term frequency analyses have been performed. The results show that the wave-induced stresses follow, on the whole, well the Rayleigh distribution. In addition, it has been found from the measured data that transverse local stresses at bulkhead section have a very close relation with the acceleration in athwartship direction. Finally, the long-term analysis has been attempted by using the following two statistical distributions mainly in order to estimate the maximum stress amplitude at the corners of partial bulkhead. 1) Exponential distribution of cycles of stress amplitude 2) Double exponential distribution of extreme values of stress amplitude for each short-term analysis The results of these two cases show a good agreement with each other. For example, the estimated maximum stress amplitude for 10 years at port-side corner of Fr. 132 partial bulkhead is $2125kg/cm^2$ for the first case and $2170kg/cm^2$ for the second case just based on the measured data.

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Pin Pull Characteristics of Pin Lead with Variation of Mechanical Properties of Pin Lead in PGA (Pin Grid Array) Package (PGA (Pin Grid Array) 패키지의 Lead Pin의 기계적 특성에 따른 Pin Pull 거동 특성 해석)

  • Cho, Seung-Hyun;Choi, Jin-Won;Park, Gyun-Myoung
    • Journal of the Microelectronics and Packaging Society
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    • v.17 no.1
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    • pp.9-17
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    • 2010
  • In this study, von Mises stress and total strain energy density characteristics of lead pin in PGA (Pin Grid Array) packages have been calculated by using the FEM (Finite Element Method). FEM computation is carried out with various heat treatment conditions of lead pin material under $20^{\circ}$ bending and 50 mm tension condition. Results show that von Mises stress locally concentrated on lead pin corners and interface between lead pin head and solder. von Mises stress and total strain energy density decrease as heat treatment temperature of lead pin increases. Also, round shaped corner of lead pin decreases both von Mises stress and total strain energy density on interface between lead pin head and solder. This means that PGA package reliability can be improved by changing the mechanical property of lead pin through heat treatment. This has been known that solder fatigue life decreases as total strain energy density of solder increases. Therefore, it is recommended that both optimized lead pin shape and optimized material property with high lead pin heat treatment temperature determine better PGA package reliability.