• Title/Summary/Keyword: 피로 손상 해석

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구름 미끄럼 타원 접촉시 피로균열 시작수명 예측

  • 김태완;이상돈;조용주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.117-117
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    • 2004
  • 일반적으로 접촉 피로 마멸은 구름 또는 미끄럼 접촉시 작용하는 반복 응력에 의해 표면과 표면 아래에 균열이 형성되고 성장 및 합체의 과정을 거쳐 표면의 일부가 떨어져 나가는 손상으로 기어나 캠-롤러, 구름 베어링과 같이 구름-미끄럼 접촉상태로 운전하는 기계요소에서 가장 중요하게 고려되어야 할 파손 메커니즘이다. 특히 기어나 구름 베어링 같이 고주기 접촉 피로 특성을 지니는 기계요소의 수명은 피로수명 실험과 통계적 기법을 이용한 Weibull 이론을 기초로 한 수명식을 대부분 사용하고 있다.(중략)

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Structural and Fatigue Analysis on Bicycle Pedal (자전거 페달에 대한 구조 및 피로 해석)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.51-57
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    • 2012
  • This study investigates structural and fatigue analyses at bicycle pedal. Maximum deformation at model 1 is 2 times as much as model 2 at static analysis. Models 1 and 2 have the possibility of the weakest strength at the part of contact with chain gear. Among the cases of nonuniform fatigue loads at Models 1 and 2, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of 0 to $-10^4$ MPa and the amplitude stress of 0 to $10^4$ MPa, the possibility of maximum damage becomes 4%. This stress state can be shown with 5 to 7 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. The analysis result of this study can be effectively utilized with the safe design of pedal.

Structural Analysis on Control Arm of Automobile under Nonuniform Fatigue Load (불규칙 피로 하중을 받는 자동차의 컨트롤 암의 구조 해석)

  • Cho, Jae-Ung
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.3
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    • pp.87-92
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    • 2011
  • This study analyzes structural stress and fatigue on control arm of automobile under nonuniform load. Maximum equivalent stress at bolt part is shown with 419.1MPa and the corner is deformed with maximum displacement of 1.1628mm. Among 3 cases of nonuniform fatigue loads applying on control arm, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of $-10^5MPa$ to $10^5MPa$ and the amplitude stress of 0 MPa to $10^5MPa$, the possibility of maximum damage becomes 3%. This stress state can be shown with 6 times more than the damage possibility of 'SAE bracket history' or 'SAE transmission'. Safety and durability on automobile can be effectively improved by applying the fatigue analysis result on control arm.

Study on Fatigue Life Estimation for Aircraft Engine Support Structure (항공기 엔진 지지구조물의 피로수명 해석에 관한 연구)

  • Hur, Jang-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1667-1674
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    • 2010
  • The fatigue life is estimated while determining the reliability of aircraft structures. In this study, the estimation of fatigue life was carried out on the basis of a cumulative damage theory; the working S-N curve and the equivalent stress on the engine support structure significantly affect the safety of the aircraft. The maximum stress observed was 1,080 MPa in the case of scissors link under crash load condition, and there was a 5% margin for the allowable stress corresponding to the temperature reduction factor. The maximum stress was 876 MPa, and the stress equation coefficient had a maximum value of 0.019 MPa/N in the case of scissors link under fatigue loads. In the results of the fatigue life analysis, the safety life in a fretting area of scissors link upper part was 416,667 flight hour, and other parts showed to infinite life. Therefore, it was demonstrated that the fatigue life requirement of aircraft engine support structure (scissors link, straight link) could be satisfied.

Rail surface inclined crack growth analysis considering periodic grinding (주기적 마모를 고려한 레일표면 경사균열 진전해석)

  • Jun, Hyun-Kyu;You, Won-Hee;Ham, Young-Sam
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.493-498
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    • 2011
  • 구름접촉피로는 차륜과 레일의 반복적인 접촉으로 인하여 발생하는 표면손상현상으로 점차 증가하는 레일손상 중 하나이다. 접촉마모 및 주기적 그라인딩보다 균열의 성장속도가 더 빨라 균열진전이 시작되는 최소균열크기(minimum crack size for growth)는 레일의 파괴방지 및 유효한 유지보수전략을 수립하는데 기초자료로 활용된다. 본 연구에서는 최소균열크기를 예측하기 위하여 차륜레일의 접촉에 영향을 미치는 주요 파라미터를 변화시키면서 최소균열크기의 변화를 살펴보았다. 이를 위하여 Fletcher와 Kapoor의 "2.5D"모델을 적용한 시뮬레이션 소프트웨어를 개발하였으며, 최대접촉하중(1174MPa), 표면마찰계수(0.1, 0.2, 0.3 and 0.4), 잔류응력, 접촉에 의한 표면마모(1.0nm/cycle), 그라인딩량(0.3mm/10MGT)을 파라미터로 하여 해석을 수행하였다. 해석결과 최소균열크기는 해석조건에 따라 1.41-1.95mm로 계산되었다.

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Cyclic Creep Model for the Deflection Calculation of Reinforced Concrete Flexural Members under Fatigue Loads (피로하중을 받는 철근콘크리트 휨부재의 처짐산정을 위한 반복크리프 모델)

  • 오병환;김동욱
    • Journal of the Korea Concrete Institute
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    • v.13 no.5
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    • pp.415-422
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    • 2001
  • The present paper focuses on the development of a realistic analysis model for the deformation calculation of reinforced concrete beams subjected to fatigue loadings. The proposed model considers the effect of cyclic creep, which arises from the repeated loading, to calculate the deformation of reinforced concrete beams. A comprehensive experimental program has been set up to identify the deformation accumulation of reinforced concrete beams under repeated loadings. The major test variables were the concrete compressive strength and the magnitude of fatigue loads. The model was calibrated from the present test results. The proposed model allows more realistic analysis of reinforced concrete beams under fatigue loads, especially deformation accumulation of such beams.

Ultrasonic linear and nonlinear properties of fatigued aluminium 6061-T6 with voids (기공을 포함한 피로손상 알루미늄 6061-T6의 초음파 특성평가)

  • Kang, To;Song, Sung-Jin;Na, Jeong K.;Park, Jin-Ho
    • Journal of the Korean Institute of Gas
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    • v.19 no.5
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    • pp.41-46
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    • 2015
  • It is known that in aluminum 6061-T6, which is composed of $Mg_2Si$ and ${\beta}-Al_5FeSi$, void nucleation grows around ${\beta}-Al_5FeSi$ of Al606-T6. In this work, growth of voids was checked by scanning a 6061-T6 specimen with SEM observation. The effects of dislocation damping, coherency strain and voids on ultrasonic attenuation and nonlinearity parameters were experimentally measured. It was observed that a nonlinearity parameter increases until 75 percent of fatigue life and decreases after that. From the results, the authors inferred that dislocation damping and coherency damping increase nonlinearity parameters and void nucleation decreases them as ultrasonic scattering increases with void. The application of nonlinearity parameters in estimating degradation of materials with complex microstructures through fatigue process, therefore, should be carefully considered.

Fatigue Strength Evaluation of Bogie Frame of Urban Maglev Train (도시형 자기부상열차 대차 프레임의 피로강도 평가)

  • Han, Jeong Woo;Kim, Heung Sub;Bang, Je Sung;Song, See Yeob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.7
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    • pp.945-951
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    • 2013
  • This study evaluated the fatigue strength of the bogie frame of an urban maglev train through fatigue analysis, cumulative damage, and fatigue tests based on a proposed fatigue evaluation method. The results of FEM analysis in which various load combinations were adopted showed that all data were under the fatigue limit of a butt welded joint made of A6005 in a Goodman diagram. The cumulative fatigue damage was calculated at the highest level from a bolt connecting the area of the electromagnetic pole in the casting block; however, the total sum was evaluated as D=0.808 based on $1{\times}10^7$ cycles, which indicates that it did not exceed the failure criteria. In addition, the results of the fatigue testshowed that there was no crack at any position in the bogie frame, which corresponded to the results of fatigue analyses.

An Equivalent Fatigue Load Model for Prestressed Concrete Bridges Girders (프리스트레스트 콘크리트 교량거더의 등가피로하중모델)

  • 김지상
    • Magazine of the Korea Concrete Institute
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    • v.6 no.2
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    • pp.148-158
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    • 1994
  • The goal of this study is to develop an equivalent fatigue load model for prestressed concrete composite girder bridges in Korea. To meet this goal, the probabilistic characteristics of traffics which cause fatigue damage in bridges are properly modeled. An equivalent fatigue load inodel for prestressed concrete composite girder bridges with constant. amplitude and frequency is established. The model proposed in this paper is very simple to use and gives fairly good results.

손상된 파이프의 구조 안전성 평가

  • 박재학
    • Bulletin of the Korean Institute for Industrial Safety
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    • v.2 no.1
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    • pp.34-40
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    • 2002
  • 화학설비나 산업설비 또는 국가 기간 설비에서 파이프(pipe)는 중요한 위치를 차지하고 있으며 파이프의 파열은 그대로 대형 사고나 설비 가동의 중단으로 연결되는 경우가 많다. 따라서 파이프의 구조건전성을 유지하는 것은 안전의 확보와 생산 설비의 효율적 운용을 위하여 긴요하다. 파이프 재료 내부에는 재료 제작 시, 또는 파이프 제작 시 발생된 결함이나 사용 중 부식이나 피로 등의 영향으로 생성된 결함이 존재한다. 이러한 결함은 파이프의 강도를 낮추게 되고, 파이프의 잔류강도가 사용압력보다 낮아지게 되면 파이프가 파열하게 된다. 따라서 본 글에서는 파이프에 균열이 존재하거나 손상된 경우의 구조안전성 평가를 위하여 필요한 해석방법에 대하여 살펴본다.(중략)

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