• 제목/요약/키워드: 피로균열발생

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A Study on the Thermo-Mechanical Fatigue Loading for Time Reduction in Fabricating an Artificial Cracked Specimen (열-기계적 피로하중을 받는 균열시편 제작시간 단축에 관한 연구)

  • Lee, Gyu-Beom;Choi, Joo-Ho;An, Dae-Hwan;Lee, Bo-Young
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.21 no.1
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    • pp.35-42
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    • 2008
  • In the nuclear power plant, early detection of fatigue crack by non-destructive test (NDT) equipment due to the thermal cyclic load is very important in terms of strict safety regulation. To this end, many efforts are exerted to the fabrication of artificial cracked specimen for practicing engineers in the NDT company. The crack of this kind, however, cannot be made by conventional machining, but should be made under thermal cyclic load that is close to the in-situ condition, which takes tremendous time due to the repetition. In this study, thermal loading condition is investigated to minimize the time for fabricating the cracked specimen using simulation technique which predicts the crack initiation and propagation behavior. Simulation and experiment are conducted under an initial assumed condition for validation purpose. A number of simulations are conducted next under a variety of heating and cooling conditions, from which the best solution to achieve minimum time for crack with wanted size is found. In the simulation, general purpose software ANSYS is used for the stress analysis, MATLAB is used to compute crack initiation life, and ZENCRACK, which is special purpose software for crack growth prediction, is used to compute crack propagation life. As a result of the study, the time for the crack to reach the size of 1mm is predicted from the 418 hours at the initial condition to the 319 hours at the optimum condition, which is about 24% reduction.

A Study on the Structural Behaviors of Interior Support of 6 Span SCP Continuous Girder Bridge (6경간 SCP 거더교의 연속화에 따른 중간 지점부 구조거동에 관한 연구)

  • Yhim, Sung-Soon;Son, Suk-Ho;Seo, Ki-Hong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.8 no.4
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    • pp.135-143
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    • 2004
  • In this paper, 6 span SCP continuous girder bridge's structural behavior were studied by analytic and experimental method To study structural behavior of SCP girder, we used PSC theory and steel girder theory. To examine slab concrete crack, concrete stress, and fatigue stress of steel, we achieved a static load and fatigue test. In the result, 6 span SCP girder bridge connected at the interior support about actuality bridge have enough structural capacity under service loads.

Fatigue Strength of In-plane Welded Attachments (면내 거셋 용접연결부의 피로강도)

  • Bae, Doobyong
    • Journal of Korean Society of Steel Construction
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    • v.15 no.6 s.67
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    • pp.629-637
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    • 2003
  • This s paper presented the results of the three phases of fatigue tests to determine the fatigue strength of in-plane welded gusset joints, which are the most common details inevitably existing in the region of high stress range. A total of 57 fatigue specimens with varying thickness and strengths were made and tensile fatigue tests performed. One full-scale beam fatigue test was also performed. The validity of the fatigue strength of those details in the specification was confirmed, with the effects of thickness of flanges and welded attachments, length of attachments, and strength of applied steel examined. The characteristics of crack initiation and propagation were also observed. The test result was evaluated by comparing it with other test data and fatigue criteria of other countries. To determine the degree of stress concentration in the weld toe depending on geometric configuration such as attachment length and transition radius, analyses were performed. Compared to the present specification, analytical results indicate the need to revise and subdivide the detail categories.

외경에 홈을 지닌 자긴가공된 압력용기의 응력해석 및 피로수명평가

  • 고승기
    • Journal of the KSME
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    • v.31 no.4
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    • pp.356-363
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    • 1991
  • 선형 탄성 유한요소 응력해석과 평균응력 효과를 고려한 저주기 피로실험으로부터 결정된 피로 특성, 그리고 국부변형률 방법을 종합하여 외경에 흠이 존재하는 자긴가공된 두꺼운 압력 용기의 피로수명이 평가되었다. 직사각형의 매우 날카로운 흠에서의 응력집중계수는 타원형 홈에서의 응력집중계수의 약 두배의 값이 얻어졌으며, 고강도 압력용기강인 ASTM A723의 저주기 피 로거동에 대한 평균응력 영향은 Morrow 및 SWT 파라메타를 이용하여 충분히 고려되었다. 균열발생이 예상되는 위험한 부분인 홈의 뿌리부분에서의 국부적인 응력, 변형률이 계산되었으며 예측된 피로수명은 실험적으로 얻어진 수명과 비교했을 때 2에서 4배의 오차를 보이면서 일치 하는 결과를 얻었다.

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Initiation and Propagation Behaviors of Micro-Surface-Fatigue Cracks under In-Plane Tension Fatigue Tests (引張 軸荷重 疲勞 에 의한 微小表面 균열 의 發생 . 成長擧動)

  • 서창민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.1
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    • pp.1-9
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    • 1985
  • In-plane tension fatigue tests (R = 0.05) were carried out to investigate the initiation and propagation behaviors of micro-surface-fatigue cracks on smooth surfaces of a mild steel. Also, the investigations of saturated cyclic strain which can be obtained by the fatigue tests have been made via the cyclic strain intensity factor, .DELTA. $K_{\epsilon}$/, for the purpose of unifying two approaches of the study of fatigue; the one approach is based on the fracture mechanics concept and the other on lowcycle fatigue concept. Some of the results are as follows; The growth rate, d(2a)/dN, of small cracks cannot be represented by one straight line as a function of .DELTA.K for various of the nominal stress range, .DELTA..sigma., and is higher than that of a larger through crack. The rearrangement of the d(2a)/dN by .DELTA..epsilon..root..pi.s( = .DELTA. $K_{\epsilon}$/) with the stress range .DELTA..epsilon. in .DELTA.K replaced by .DELTA..epsilon., strain range, gives one straight line of the .DELTA. $K_{\epsilon}$-d(2a)/dN relation for various values of stress range .DELTA.$_{\epsilon}$../.X>../.

A Study on the Evaluation and Prediction for the Fatigue Crack Initiation and Growth Life by Reliability Approach ( II ) (신뢰성 공학적 피로 균열의 발생, 진전 수명 평가 및 예측에 관한 연구 (II))

  • 권재도;곽상국;최선호;황재석;진영준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.3
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    • pp.907-915
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    • 1991
  • 본 연구에서는 피로 크랙 발생 및 파단수명의 통계학적 분포특성을 명확히 하 기 위해서 단축인장을 받고, 크랙 선단 곡율반경이 일정한 중앙 크랙을 가진 81개의 시험편을 사용하여 4개의 응력 레벨하에서 피로 시험을 행한후 많은 데이터들로 부터 피로크랙의 발생, 파단특성에 대한 신뢰성 있는 통계학적 확률특성을 제시하고, 이들 데이터를 활용하여 수명예측을 행해보고저 한다.

An Experimental Consideration of Geosynthetics-reinforced Asphalt Pavement (토목섬유 아스팔트포장의 실험적 고찰)

  • 조삼덕;김남호;한상기;이대영
    • Journal of the Korean Geotechnical Society
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    • v.17 no.4
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    • pp.191-198
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    • 2001
  • 국내 도로포장의 주요 파손형태는 주변환경 및 반복 교통하중 조건에 의한 소성변형(rutting), 피로균열, 반사균열, 온도균열 등이 있는데, 포장이 설계수명에 도달하기 이전에 주로 발생하며 이로 인한 도로포장의 유지관리에 막대한 국가예산이 낭비되고 있는 실정이다. 본 연구에서는 토목섬유 아스팔트 포장 시스템을 체계적으로 정립하기 위해 휠트래킹 시험과 균열저항성 시험을 수행하여 토목섬유 아스팔트 포장의 소성변형 및 균열 저항성을 분석하였다. 이러한 실험결과를 통해 아스팔트 포장에서의 토목섬유 보강 효과가 평가되었다.

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9Cr강의 고온 균열성장 거동에 대한 연구

  • 마영화;백운봉;윤기봉
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2002.05a
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    • pp.13-18
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    • 2002
  • 고온에서 균열체는 하중이 증가 또는 감소하는(이후, "부하 및 제하"라고 칭하기로 한다. ) 동안 크리프 및 피로에 의한 균열성장 거동을 보이게 된다. 또한, 부하시 발생하는 균열선단의 되풀이 소성의 정도에 따라 크리프에 의한 균열성장률이 영향을 받게 된다./sup (1)/ 현재까지 연구된 재료들의 경우는 되풀이 소성 효과에 의한 크리프 역전(creep reversal) 현상 정도가 이상적인 가정에 일치하는 경우였다.(중략)

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Analysis of Fatigue Life and Failure of High-Speed Rotating Cylindrical Vessel with Holes (구멍이 있는 고속 회전 원통용기의 파손 및 수명 해석)

  • Lee, Ouk-Sub;Kim, Hong-Min;Choi, Hye-Bin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.439-446
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    • 2010
  • Fracture mechanics is used for the detailed analysis of the failure of high-speed rotating cylindrical vessels. The general procedure for the analysis of fatigue life and failure used in this study is summarized; the initial material properties are also described. The results of the theoretical stress analysis are compared to the observed magnitude of the stress under the operational condition. The fracture-surface configurations observed under both optical and scanning electron microscopes are used to investigate the progress of fatigue crack propagation. Fatigue life estimates obtained by using the Paris model are compared to the actual service life of the high-speed rotating pressure vessel.

Fatigue Damage Evaluation of Cr-Mo Steel with In-Situ Ultrasonic Surface Wave Assessment (초음파 시험에 의한 배관용 Cr-Mo강의 피로손상의 비파괴평가)

  • Kim, Sang-Tae;Lee, Hei-Dong;Yang, Hyun-Tae;Choi, Young-Geun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.1
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    • pp.32-38
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    • 2001
  • Although the ultrasonic method has been developed and used widely in the fields, it has been used only for measuring the defect size and thickness loss. In this study, the relationship between surface wave attenuation through micro-crack growth and variation of velocity under repeated cyclic loading has been investigated. The specimens are adopted from 2.25Cr-1Mo steel, which is used for power plant and pipeline system, and have dimensions of $200{\times}40{\times}4mm$. The results of ultrasonic test with a 5MHz transducer show that surface wave velocity gradually decreases from the point of 60% of fatigue life and the crack length of 2mm with the increasing fatigue cycles. From the results of this study, it is found that the technique using the ultrasonic velocity change is one of very useful methods to evaluate the fatigue life nondestructively.

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