• Title/Summary/Keyword: 피로균열거동

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Experimental Investigation of Fatigue Crack Growth Behavior in Friction Stir Welded 7075-T651 Aluminum Alloy Joints under Constant Stress Intensity Factor Range Control Testing (For LT Orientation Specimen) (일정 응력확대계수범위 제어 시험하의 마찰교반용접된 7075-T651 알루미늄 합금 용접부의 피로균열전파 거동의 실험적 고찰 (LT 방향의 시험편에 대하여))

  • Jeong, Yeui Han;Kim, Seon Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.6
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    • pp.775-782
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    • 2013
  • In this study, as a series of studies aimed at investigating the spatial randomness of fatigue crack growth for friction stir welded (FSWed) 7075-T651 aluminum alloy joints, the fatigue crack growth behavior of FSWed 7075-T651 aluminum alloy joints was investigated for LT orientation specimens. Fatigue crack growth tests were conducted under constant stress intensity factor range (SIFR) control for 5 specimens of the FSWed 7075-T651 aluminum alloy, including base metal (BM), heat affected zone (HAZ), and weld metal (WM) specimens. The mean fatigue crack growth rate of WM specimens was found to be the highest, whereas that of HAZ and WM specimens was the lowest. Furthermore, the variability of fatigue crack growth rate was found to be the highest in WM specimens and lowest in BM specimens.

Flexural Fatigue Behavior of Unreinforced Polyester Polymer Concrete Beams (무근 폴리에스터 폴리머 콘크리트보의 휨피로 거동)

  • 연규석;박제선;김광우;성기태;김태경
    • Magazine of the Korea Concrete Institute
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    • v.5 no.3
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    • pp.179-186
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    • 1993
  • 본 연구는 무근 폴리에스터 폴리머 콘크리트보의 휨피로 거동을 구명키 위한 것으로서 초기균열깊이와 높이의 비 (a/h)를 0, 0.2, 0.4로 하고 응력수준을 45%, 55%, 65%로 하여 피로 시험을 실시한 것이다. 그 결과 초기균열깊이가 커질수록 피로수명이 짧아졌으며, 피로수명비에 따른 휨인장변형도는 균열깊이가 클수록 작아졌다. 또한 휨탄성계수는 피로수명비 0.2에서 0.6정도까지는 선형적인 변화를 보였으나, 초기와 말기에는 비선형적인 변화를 보여주었다. 그리고 응력수준과 균열깊이가 커질수록 취성적인 성질이 더 크게 나타남을 알 수 있었다.

A Study on Fatigue Crack at Coped Stringers of the Plate Girder Subway-Bridge (플레이트거더 지하철교량 세로보의 피로 균열에 관한 연구)

  • Jo, Jae Byung
    • Journal of Korean Society of Steel Construction
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    • v.16 no.5 s.72
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    • pp.713-724
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    • 2004
  • A fatigue crack found at the coped stringer of the old dismantled Dangsan Subway Bridge was numerically simulated. A model of a single span of the plate girder bridge with its beam elements was created and analyzed in order to obtain the nominal stress history caused by trains. A detailed FEM analysis of the coped stringer was conducted using a shell element model. A fracture mechanical model was used to estimate crack propagation. The stress intensity factors were calculated using the J-Integral method. The simulation with some reasonable assumptions showed that the calculated crack lengths were comparable to those found on the site.

Behavior of the Crack Initiation, Transition and Fatigue Crack Growth of Rail Steel (레일강의 균열발생·천이 및 피로균열진전거동)

  • Lee, Jong Sun;Kang, Ki Weon;Choi, Rin;Kim, Jung Kyu
    • Journal of Korean Society of Steel Construction
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    • v.11 no.1 s.38
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    • pp.33-42
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    • 1999
  • In the present study, crack initiation criteria, static failure and tensile mode fatigue behavior for a rail steel are evaluated to assure the railway vehicle's safety. The transverse fissure, which is the most critical damage in the rail, is initiated by the maximum shear stress and its location is subsurface. In addition, the possibility of transition from the shear mode to the mixed mode increases with increasing the length of subsurface crack. Because of the brittleness by the welding, the fracture toughness of the welded part is lower than of the base metal. For low ${\Delta}K$, the stage II fatigue crack growth rates of the welded part is slower than of the base metal but, for high ${\Delta}K$, this different behavior for fatigue crack growth rate is nearly diminished. These trends are more remarkable for low stress ratio, R=0.1. It is believed that this behavior is caused by the change of the microstructure which that of the welded part is coarser than of base metal.

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Initiation and Growth Behavior of Small Surface Fatigue Crack on SiC Particle Reinforced Aluminum Composite (SiC 입자 강화 알루미늄기 복합재료의 표면미소 피로균열 발생 및 초기진전거동)

  • Lee, Sang-Hyoup;Choi, Young-Geun;Kim, Sang-Tae;Lee, Moon-Hwan
    • Composites Research
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    • v.21 no.6
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    • pp.15-22
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    • 2008
  • Reversed plane bending fatigue tests were conducted on SiC particle aluminum composite. The initiation and growth behaviors of small surface fatigue cracks were continuously monitored by the replica technique and investigated in detail. The fatigue life of MMC is shorter than that of matrix because there exists interface debonding of SiC particles and matrix on the whole face of the notch part in the casting metal matrix composite(MMC). The coalescence of micro-cracks was observed in the tests conducted at high stress levels. Due to the coalescence, a higher crack growth rate of small cracks rather than those of long cracks was recognized in da/dn-$K_{max}$ relationship.

Fatigue Crack Propagation and Fatigue Life Evaluation of High-Performance Steel using Modified Forman Model (수정 Forman 모델을 이용한 고성능 강재의 피로균열전파와 피로수명평가)

  • Choi, Sung-Won;Kang, Dong-Hwan;Lee, Jong-Kwan;Kim, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1361-1368
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    • 2011
  • Fatigue crack propagation behavior and the fatigue life in-high performance steel were investigated by means of fatigue crack propagation tests under constant loading conditions of 'R=0.1 and f=0.1 Hz', 'R=0.3 and f=0.3 Hz', and 'R=0.5 and f=0.5 Hz' for the load ratio and frequency, respectively. A modified Forman model was developed to describe the fatigue crack propagation behavior for the conditions. The modified Forman model is applicable to all fatigue crack propagation regions I, II, and III by implementing the threshold stress intensity factor range and the effective stress intensity factor range caused by crack closure. The results show that predicted fatigue lives of Forman and modified Forman models were 8,814 and 12,292 cycles, respectively when the crack propagated approximately 5.0 mm and the load ratio and frequency were both 0.1. Comparison of the test results indicates that the modified Forman model showed much more effective fatigue crack propagation behavior in high-performance steel.

Correlation between Overload Retardation and Hardening Exponent (과부하로 인한 균열지연과 변형경화지수와의 상호관계)

  • Sang-Chul,Kim;Jin-Man,Jeong;Moon-Sik,Han
    • Bulletin of the Society of Naval Architects of Korea
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    • v.26 no.2
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    • pp.41-48
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    • 1989
  • This paper investigates the relationship between strain hardening exponents(n) of various marine materials and fatigue crack retardation effect after applying single overload. Using the four different sheet materials, following results are obtained. (1) The fatigue crack propagation rate after applying single overload was retarded and the effects of this retardation were closely related to the strain hardening exponent. (2) The larger the strain hardening exponents were, the more were the fatigue crack retardation effects after applying single overload. (3) The considerable crack closure with the applying of a overload was observed in matrals with large strain hardening exponent. When n is smaller than 0.1, the fatigue crack retardation effects are negligible. On the contrary, when n is larger than 0.2 the fatigue crack retardation effects are significant.

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Fracture Behavior of Advanced Composite Material (첨단복합소재의 파괴거동)

  • 김윤해;김영식
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.3
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    • pp.52-62
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    • 1994
  • 기계나 구조물 파괴의 대부분은 노치부를 기점으로 하여 발생하기 때문에 첨단복합재료를 노지부 재로서 안전하면서도 경제적으로 사용하기 위해서는 각종 조건하에 있어서 강도특성을 명확히 하는 것은 대단히 중요하다. 본 연구에서는 노치를 갖는 복합재료를 이용하여 각종조건하에서 강도특성평가실험을 행하였으 며, 얻어진 결과를 종합하면 다음과 같다. (1) 첨단복합재료 노치재는 試驗片의 幾可學的 形狀과는 관계없이 노치반경 p만에 의해 결정되는 최대탄성응력 $\sigma_{max}$일정의 條件下에서 破t짧된다. (2) 破斷時 최소단면에서의 공칭응력 $\sigma_{c}$와 응력집중계수 $K_{t}$와의 관계에 있어서,$\sigma_{c}$의 값이 $K_{t}$의 증대와 더불어 떨어지고 있는 부분과, $K_{t}$와 관계없이 거의 일정하게 되고 있는 부분으로 나누어지는 現象은 노치재의 回轉굽힘 또는 인장압축파열에서 보여지는 현상과 外觀上 對應하고 있다. 즉, 정적파괴와 피로파괴는 파괴의 양상이 비슷하다 (3) PEN수지단체의 경우, 피로균열발생은 점발생적 피로균열이 최대탄성응력에 의해 지배되며, 노치에 만감하며,균열전파수명은전수명에 비해 상당히 짧다. (4) 단탄소섬유강화복합재료의 경우, 피로균열은 섬유端에 응력이 집중하기 때문에 일반적으로 섬유端에서 아주 빠른 시기에 발생하지만, 섬유가 피로균열진전에 대해 방해물로 작용하기때문에 아주 천천히 전파한다. (5) 短탄소鐵維는 피로균열발생에 대해서는 負의 강화작용 전수명의 극히 초기단계에 피로균열 발생을, 피로균열전파에 대해서는 正의 강화작용을 한다. (6) 단탄소섬유를 PEN에 강화함으로 인해 정적강도 보다 피로강도에 더 큰 강화효과를 초래했으며, 선형노치역학의 개녀은 첨단 복합재료의 강도평가에 대단히 유효했다.

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Evaluation of Fatigue Crack Propagation Behavior of Nickel-based Powder Metallurgy Superalloy for Aircraft at Elevated Temperature (항공기 터빈 디스크용 니켈기 초내열 분말야금 합금의 고온 피로균열진전 거동 비교 평가)

  • Yoon, Dong Hyun;Na, Seong Hyeon;Kim, Jae Hoon;Kim, Hongkyu;Kim, Donghoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.8
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    • pp.751-758
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    • 2017
  • The behavior of fatigue crack growth of nickel-based powder metallurgy superalloy that could be used in aircraft turbine disc is investigated at room temperature, and $650^{\circ}C$ considering real operating conditions. The direct current potential drop(DCPD) method was used to measure the crack length of material in real time according to ASTM E647. Tests were performed with various stress ratios (0.1 and 0.5). Experimental results show that stress ratio, and temperature all affect the behavior of fatigue crack growth. As the stress ratio and temperature increase, the fatigue crack growth rate of nickel-based powder metallurgy superalloy also increases. Results were compared and reviewed with fatigue crack growth rates of other nickel-based superalloy materials (Inconel-100) that were studied in previous papers. Fractography analysis of the fractured specimens was performed using as SEM.