• Title/Summary/Keyword: 표면처리시스템

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Processing Method for the Laser Surface Treatment of Dental Implants (치과용 임플란트의 레이저 표면처리 공정기술 개발)

  • Yoo, Young-Tae;Choi, Byeong-Jae;Kim, Jin-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.100-106
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    • 2021
  • Typical implants are not specified the screw structure and the surface process according to the bone quality of the human body. The purpose of this study is to complement the shortcomings of the existing implant surface processing method. It is to propose a surface processing method that increases the adhesion between the implant and bone tissue by increasing the surface area per unit area of the implant. It is very important to establish precise and systematic process parameters when surface treatment of implants using lasers. Therefore, we intend to develop a process so that the implant can be a biocompatible structure using a Q-switching Nd:YAG laser with a wavelength of 1.06um. Implant surface treatment technology through this study will be used in the industry.

A Study on the System of Performance Test for High-order Aspheric Lens (고차 비구면 렌즈의 성능평가 시스템에 관한 연구)

  • Jang Nam-Young;Choi Pyung-Suk;Eun Jae-Jeong
    • Journal of the Institute of Convergence Signal Processing
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    • v.7 no.3
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    • pp.122-129
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    • 2006
  • We propose the Fizeau-type phase shifting interferometer(FPSI) system for the performance test of high-order aspheric lenses. The proposed system is divided into two parts : optical part and signal processing part. Those two parts are operated by a program for hardware control. We also developed an analysis program adopting the phase shifting algorithm to analyze the obtained interferograms. We can confirm that the proposed system is efficient and adequate by direct comparison with the standard criterion in Mark IV interferometric system of Zygo. The peak-to-valley and RMS values of surface errors which are used to characterize high-order aspheric lenses are 0.845 wave and 0.1871 wave, respectively. The measurement errors between the proposed system and Mark IV are less than ${\lambda}/100$ and the repeatability is also calculated at less than ${\lambda}/100$.

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Development of Crack Monitoring System for Self-healing Repair Mortar Surface Using Image Processing Technique (이미지 처리 기법을 이용한 자기치유 보수 모르타르 시공표면의 균열 모니터링 시스템 개발)

  • Oh, Sang-Hyuk;Moon, Dae-Jung;Lee, Kwang-Myong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.359-366
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    • 2021
  • In this study, It was developed an monitoring cracks system based on image processing techniques in order to measure cracks, which are major damages in concrete, and to convert them into a database. The crack monitoring system consists of crack image captured equipment and a crack detection and analysis software. This system provides objective and quantitative data by replacing the conventional visual inspection. The crack detection algorithm w as verified through an indoor test using virtual cracks, and the amount of crack detection and crack width change was monitored by applying it to the self-healing repair mortar construction site. In the case of the crack width detected through image analysis, the maximum difference from the actual crack width was 0.0334mm. It was possible to detect microcracks of 0.1mm or less, and the effect of crack healing over time of the self-healing repair mortar was confirmed trough the field test.

Hole Identification Method Based on Template Matching for the Ear-Pins Insertion Automation System (이어핀 삽입 자동화 시스템을 위한 템플릿 매칭 기반 삽입 위치 판별 방법)

  • Baek, Jonghwan;Lee, Jaeyoul;Jung, Myungsoo;Jang, Minwoo;Shin, Dongho;Seo, Kapho;Hong, Sungho
    • KIPS Transactions on Computer and Communication Systems
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    • v.10 no.1
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    • pp.7-14
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    • 2021
  • In jewelry industry, the proportion of labor costs is high. Also, the production time and quality of products are highly varied depending on the workers' capabilities. Therefore, there is a demand from the jewelry industry for automation. The ear pin insertion automation system is the robot automatically inserts the ear pins into the silicone mold, and this automated system require accurate and fast hole detection method. In this paper, we propose optimal binarization method and a template matching method that can be applied in the ear pin insertion automation system. Through the performance test, it was shown that the applied method has an accuracy of 98.5% and 0.5 seconds faster processing speed than the Otsu binarization method. So, this automation system can contribute to cost reduction, work time reduction, and productivity improvement.

Automated scrap-sorting research using a line-scan camera system (라인스캔 카메라 시스템을 이용(利用)한 스크랩 자동선별(自動選別) 연구(硏究))

  • Kim, Chan-Wook;Kim, Hang-Goo
    • Resources Recycling
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    • v.17 no.6
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    • pp.43-49
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    • 2008
  • In this study, a scrap sorting system using a color recognition method has been developed to automatically sort out specified materials from a mixture, and its application as been examined in the separation of Cu and other non-ferrous metal parts from a mixture of iron scraps. The system is composed of three parts; measuring, conveying and ejecting parts. The color of scrap surface is recognized by the measuring part consisting of a line-scan camera, light sources and a frame grabber. The recognition is program-controlled by a image processing algorithms, and thus only the scrap part of designated color is separated by the use of air nozzles. In addition, the light system is designed to meet a high speed of sorting process with a frequency-variable inverter and the air nozzled ejectors are to be operated by an I/O interface communication with a hardware controller. In the functional tests of the system, its efficiency in the recognition of Cu scraps from its mixture with Fe ones reaches to more than 90%, and that in the separation more than 80% at a conveying speed of 25 m/min. Therefore, it is expected that the system can be commercialized in the industry of shredder makers if a high efficiency ejecting system is realized.

크라이오 워터펌프 및 터보분자펌프 복합시스템의 배기성능

  • In, Sang-Ryeol;Lee, Dong-Ju;Han, Myeong-Hui
    • Proceedings of the Korean Vacuum Society Conference
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    • 2015.08a
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    • pp.102.2-102.2
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    • 2015
  • 진공 시스템의 기저상태를 지배하는 것은 대부분의 경우 용기 내면에 수십 단원자 층 정도로 흡착되어 있는 물이다. 용기 압력이 10-9 mbar 대가 될 때까지는 잔류기체의 90% 이상이 수분이고 압력을 10분의 1로 떨어뜨리려면 10배의 시간이 더 필요하다는 소위 1/t 법칙은 광범위한 흡착에너지를 가지는 물분자의 표면방출 특성으로 잘 설명되어진다. 용기가열 등 적극적인 표면처리를 하지 않고 전형적인 압력변화 양상은 그대로 유지하면서 절대적인 시간을 줄이는 가장 직접적인 방법은 물 배기속도를 가능한 한 높이는 것이지만 대부분의 고진공 펌프들에서 물배기속도만 더 증가하도록 만드는 것은 쉽지 않다. 크라이오 워터펌프(CWP: cryo-water pump)는 바로 이런 고민을 제대로 해결할 수 있는 유일한 실용적인 방안이라고 말할 수 있다. 다른 기체분자들의 배기는 일단 염두에 두지 않고 물배기만을 열심히 해서 배기시간을 단축하고 도달 진공도를 낮추는 것을 목표로 하는 장치가 CWP이다. CWP는 모든 기체에 반응하는 정통적인 크라이오 펌프에 비해 훨씬 간단하고 저렴하게 만들 수 있으면서도 진공 시스템에 큰 영향을 미칠 수 있지만 그동안은 물배기의 필요성에 대한 인식이 미흡하고, 또 부수적이고 추가적인 비용이 드는 것으로 생각되어 주목을 받지 못했지만 디스플레이와 반도체 산업을 필두로 물분압을 낮추고 생산수율을 높이는 것에 점점 더 관심이 높아지면서 CWP에 대한 수요도 높아지고 있다. CWP의 물배기는 아주 단순한 응축현상에 의존하므로 물리적으로 이해하고 성능을 예측하는 것이 직관적이지만 사용용도에 따라 물 이외의 기체분자들은 잘 통과시키면서 물배기는 최대화하는 최적설계가 요구되거나 터보분자펌프(TMP)와 같이 이질적인 고진공펌프와 조합하여 사용하는 경우 기체 온도 의존성을 고려해야 하는 등 까다로운 점이 있다. 본 보고에서는 CWP+TMP로 구성된 복합진공배기시스템을 설계하면서 CWP만의 물배기성능과 복합 시스템의 물 및 알곤 배기성능을 예측하고, 두 펌프의 상호관계에 대해 분석하며, 실제 만들어진 복합배기시스템을 사용하여 실험적으로 구한 물 및 알곤 배기속도 측정결과에 대해서도 간단하게 논의하려고 한다.

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Ultra-Thinned Si Wafer Processing for Wafer Level 3D Packaging (웨이퍼 레벨 3D 패키징을 위한 초박막 Si 웨이퍼 공정기술)

  • Choi, Mi-Kyeung;Kim, Eun-Kyung
    • Journal of Welding and Joining
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    • v.26 no.1
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    • pp.12-16
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    • 2008
  • 본 보고에서는 3D 패키징에서 중요한 공정의 하나인 초박막 Si 웨이퍼 Thinning 공정에 대해 간략히 소개하였고, 표면처리에 대해 살펴보았다. 기계적, 특히 전기적 Damage를 줄이기 위한 최적화된 Thinning 공정과 신뢰성 분석 및 평가, 그리고 초박막 웨이퍼 핸들링 방법 등이 시스템적으로 개발되는 것이 중요하다. 칩 소형화 추세와 더불어 3D 패키징 기술이 중요시되는 산업 요구에 맞추어 향후 웨이퍼 Thinning 기술을 포함한 3D 기술의 핵심 공정기술들은 그 중요성이 증대할 것이고, 이에 대한 활발한 연구가 진행되리라 기대한다.

A Study on the Development of Backlight Surface Defect Inspection System using Computer Vision (컴퓨터비젼을 이용한 백라이트 표면결함 검사시스템 개발에 관한 연구)

  • Cho, Young-Chang;Choi, Byung-Jin;Yoon, Jeong-Oh
    • Journal of Korea Society of Industrial Information Systems
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    • v.12 no.3
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    • pp.116-123
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    • 2007
  • Despite the number of backlight manufacturer is increased as the market of flat panel display equipments and related development devices is enlarged, the inspection based on the human eye is still used in many backlight production lines. The defects such as particle, spot and scratch on the light emitting surface of the backlight prevent the LCD device from displaying the colors correctly. From that manual inspection it is difficult to maintain the quality of backlight consistently because the accuracy and the speed of the inspection may change with the physical condition of the operater. In this paper we studied on the development of automatic backlight surface defect inspection system. For this, we made up of the computer vision system and we developed the main program with various user interfaces to operate the inspection system effectively. And we developed the image processing module to extract the defect information. Furthermore, we presented the labeling process to reconstruct defect regions using the labeling table and the defect index. From the experimental results, we found that our system can detect all defect regions identified from human eye and it is sufficient to substitute for the conventional surface inspection.

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Development of the Handy Non-contact Surface Roughness Measurement Device by using the Optical Fiber Sensor (광섬유센서에 의한 간이 비접촉 표면조도 측정기의 개발)

  • Hong, Jun-Hee
    • 대한공업교육학회지
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    • v.34 no.2
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    • pp.346-362
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    • 2009
  • The purpose of this study was to develop the handy non-contact measurement device of the surface roughness by using the optical fiber sensor. The advantages of fiber optic sensors are high-speed responsibility, non-effect of the magnetic, convenience of the product and high precision. The measurement theory for surface roughness of optical fiber sensor is one to one correspondence between the reflected light intensity based on the surface roughness of the object and the measurement value of previously known for surface roughness. The reflected light intensity was determined using the distance to the surface from the sensor probe and the limit reflection angle based on the surface roughness. Therefore, in this study, the sensor probe was produced for determining the value of surface roughness only using the limit reflection angle based on the surface roughness with the fixed distance from the surface. A prototype measurement system was composed of a transmitting part, a receiving part and a signal processing circuit. The materials of standard measurement which was used in this experiment were SM45C, STS303 and Al60. According to the results of this study, approximation surface roughness formulas which was deduced from the correlation of between the standard surface roughness and the sensing output were verified that they were effect against the surface roughness measurement value of the option sample. And handy optical fiber surface roughness measurement device which was produced by an order was verified that it was effect for measuring of the precision surface roughness.

An Efficient Real-Time Rendering of Large Molecular Models based on GPU (GPU 기반의 효율적인 거대 분자의 실시간 렌더링 기법)

  • Lee, Jun;Park, Sung-Jun;Kim, Jee-In
    • Journal of the Korea Computer Graphics Society
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    • v.11 no.3
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    • pp.19-22
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    • 2005
  • 정보생물학 분야에 있어서 분자 구조를 3차원으로 렌더링하여 보여주는 것은 매우 중요한 작업이다. 특히 분자의 표면 렌더링은 분자의 3차원 구조 분석 등에 중요하게 사용된다. 그러나 분자 표면 렌더링을 수행하기 위해서는 많은 양의 폴리곤이 필요하게 된다. 특히 대장균 바이러스와 같은 분자량이 많은 거대 분자를 자연스럽게 렌더링 하기 위해서는 고가의 그래픽 전용 워크스테이션을 사용해야 한다. 본 논문에서는 저렴한 일반 PC 급 시스템에서도 거대 분자를 무리 없이 렌더링 할 수 있는 효율적인 알고리즘을 제안하였다. 제안하는 알고리즘은 높은 속도와 좋은 화질을 유지할 수 있는 Hybrid Point & Polygon 렌더링 기법이다. 이 알고리즘은 계층적인 자료구조인 옥트리(Octree)를 사용하였으며 최적의 성능을 내기 위하여 GPU가 작업을 처리한다. 제안된 알고리즘의 성능 평가는 일반 PC급에서 수행되었으며 특히 그래픽 카드 2개를 병렬로 연결하여 높은 성능을 낼 수 있는 SLI(Scalable Link Interface) 환경에서 평가를 수행하였다.

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