• Title/Summary/Keyword: 표면삭마

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A Study on Surface Properties of Ablative Materials from 0.4MW Arc-Heated Wind Tunnel Test (0.4MW 아크 가열 풍동 시험을 통한 삭마 재료의 표면 특성 연구)

  • Kim, Nam Jo;Oh, Philyong;Shin, Eui Sup
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.12
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    • pp.1048-1053
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    • 2015
  • Ablative materials in a thermal protection system for atmospheric re-entry suffers from the most severe heat fluxes and temperatures, which induces surface recession in the thickness direction. In this paper, a 0.4MW arc-heated wind tunnel is operated to test for ablative materials, and a non-contact three-dimensional surface measuring system is used to evaluate the different surface characteristics of them. In particular, by postprocessing the three-dimensional image data, the surface roughness and recession of ablative materials can be calculated before and after the wind tunnel test. Moreover, the surface properties are analyzed quantitatively by comparing volume and mass losses of the test specimens.

Quantitative Analysis for Surface Recession of Ablative Materials Using High-speed Camera and 3D Profilometer (초고속 카메라와 삼차원 표면 측정기를 이용한 삭마 재료의 정량적 표면 침식 분석)

  • Choi, Hwa Yeong;Roh, Kyung Uk;Cheon, Jae Hee;Shin, Eui Sup
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.9
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    • pp.735-741
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    • 2018
  • In this paper, the surface recession of ablative materials was quantitatively analyzed using a high-speed camera and a three-dimensional profilometer. The ablation tests of the graphite and carbon/phenolic composite samples were performed using a 0.4 MW arc-heated wind tunnel for simulating the atmospheric re-entry environment. The real-time images during the ablation test were captured by the high-speed camera, and analyzed to calculate the surface recession and recession rate. Also, the surface data of samples were obtained using a three-dimensional profilometer, and the surface recession was precisely calculated from the difference of height between the surface data before and after the test. It is effective to complement the two measurement results in the comprehensive analysis of surface recession phenomena.

Finite Element Analysis of Mechanical Ablation by Domain/Boundary Decomposition Method (영역/경계 분할법을 이용한 기계적 삭마의 유한요소 해석)

  • Kim, Jong-Il;Kim, Sung-Jun;Shin, Eui-Sup
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2010.04a
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    • pp.68-71
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    • 2010
  • 극심한 고온 및 고압 환경에 노출되기 쉬운 항공우주 구조물에서 발생하는 기계적 삭마 현상을 해석하기 위하여 영역/경계 분할법을 적용한 삭마 해석 모델을 제안하였다. 영역 및 경계는 상변화 현상에 의한 비선형 거동을 하는 삭마 부영역과 선형 거동을 하는 선형 열탄성 부영역, 공유면, 경계 공유면으로 분할하였다. 삭마 재료 내부의 열분해 반응은 엔탈피 방법을 이용하였으며, 표면 침식 반응은 공기역학적 전단 응력과 삭마 재료의 전단 강도를 기반으로 매칭 기법을 이용하였다. 화학적 및 열적 삭마는 고려하지 않았으며, 간단한 수치 해석을 통해서 기본적인 기계적 삭마 특성을 분석하였다.

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Study on the Nozzle Surface Regression Mechanism (노즐 표면 삭마 미케니즘에 대한 고찰)

  • Lee Tae-Ho
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.141-143
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    • 2006
  • It is well known that there are three mechanisms in the nozzle surface regression, namely ablation, mechanical erosion and chemical corrosion. There are Analogies among these three mechanisms. In order to compare the order of the magnitude of these mechanism, the analogy was adapted and the Mach number of the gas flow was expressed by the nozzle shape(location).

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Coupled Analysis of Structure and Surface Ablation in Solid Rocket Nozzle (삭마반응을 고려한 고체 추진기관 노즐 조립체의 열반응 및 구조해석)

  • Kim, Yun-Chul;Doh, Young-Dae;Hahm, Hee-Cheol;Moon, Soon-Il
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.565-569
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    • 2011
  • A two-dimensional thermal response and ablation analysis code for predicting charring material ablation and shape change on solid rocket nozzle is presented. For closing the problem of thermo-structural analysis, Arrhenius' equation and Zvyagin's ablation model are used. The moving boundary problem are solved by remeshing-rezoning method. For simulation of complicated thermal protection systems, this method is integrated with a three-dimensional finite-element thermal and structure analysis code.

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Thermal decomposition and ablation analysis of solid rocket propulsion (삭마 및 열분해 반응을 고려한 고체 추진기관의 열해석)

  • Kim, Yun-Chul
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.113-122
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    • 2010
  • A two-dimensional thermal response and ablation analysis code for predicting charring material ablation and shape change on solid rocket nozzle is presented. For closing the problem of thermal analysis, Arrhenius' equation and Zvyagin's ablation model are used. The moving boundary problem are solved by remeshing-rezoning method. For simulation of complicated thermal protection systems, this method is integrated with a three-dimensional finite-element thermal and structure analysis code through continuity of temperature and heat flux.

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Thermomechanical Analysis of Composite Structures in Pyrolysis and Ablation Environments (열분해 및 삭마 환경의 복합재 구조물의 열기계적 연계 해석)

  • Choi, Youn Gyu;Kim, Sung Jun;Shin, Eui Sup
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.8
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    • pp.597-604
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    • 2013
  • A coupled thermomechanical analysis of composite structures in pyrolysis and ablation environments is performed. The pyrolysis and ablation models include the effects of mass loss, pore gas diffusion, endothermic reaction energy, surface recession, etc. The thermal and structural analysis interface is based upon a staggered coupling algorithm by using a commercial finite element code. The characteristics of the proposed method are investigated through numerical experiments with carbon/phenolic composites. The numerical studies are carried out to examine the surface recession rate by chemical and mechanical ablation. In addition, the effects of shrinkage or intumescence during the pyrolysis process are shown.

Coupled Thermal/Structural Analysis of Mechanical Ablation by Domain/Boundary Decomposition Method (영역/경계 분할법을 적용한 기계적 삭마 과정의 열구조 연계 해석)

  • Shin, Eui-Sup;Kim, Sung-Jun;Kim, Jong-Il
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.1
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    • pp.1-8
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    • 2011
  • A coupled thermal/structural analysis of mechanical ablation is performed based on domain/boundary decomposition and finite element method. The ablative material non-linearity and boundary non-linearity can be easily localized within a few subdomains and/or on the boundary interfaces. An enthalpy method is applied to simplify the effect of heat of pyrolysis in the ablative subdomains. In addition, maximum in-plane shear stress is considered as a surface recession criterion for the mechanical ablation simulation. The basic characteristics of the proposed method are examined carefully through numerical experiments.

Thermal decomposition and ablation analysis of solid rocket nozzle using MSC.Marc (상용해석 코드(MSC-Marc)를 활용한 노즐 내열부품의 숯/삭마 해석 기법)

  • Kim, Yun-Chul
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.311-314
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    • 2009
  • A two-dimensional thermal response and ablation simulation code for predicting charring material ablation and shape change on solid rocket nozzle is presented. For closing the problem of thermal analysis, Arrhenius' equation and Zvyagin's ablation model are used. The moving boundary problem and endothermic reaction in thermal decomposition are solved by rezoning and effective specific heat method. For simulation of complicated thermal protection systems, this method is integrated with a three-dimensional finite-element thermal and structure analysis code through continuity of temperature and heat flux.

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Conjugate Simulation of Heat Transfer and Ablation in a Small Rocket Nozzle (소형 시험모터의 노즐 열전달 및 삭마 통합해석)

  • Bae, Ji-Yeul;Kim, Taehwan;Kim, Ji Hyuk;Ham, Heecheol;Cho, Hyung Hee
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.30 no.2
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    • pp.119-125
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    • 2017
  • Ablative material in a rocket nozzle is exposed to high temperature combustion gas, thus undergoes complicated thermal/chemical change in terms of chemical destruction of surface and thermal decomposition of inner material. Therefore, method for conjugate analysis of thermal response inside carbon/phenolic material including rocket nozzle flow, surface chemical reaction and thermal decomposition is developed in this research. CFD is used to simulate flow field inside nozzle and conduction in the ablative material. A change in material density and a heat absorption caused by the thermal decomposition is considered in solid energy equation. And algebraic equation under boundary layer assumption is used to deduce reaction rate on the surface and resulting destruction of the surface. In order to test the developed method, small rocket nozzle is solved numerically. Although the ablation of nozzle throat is deduced to be higher than the experiment, shape change and temperature distribution inside material is well predicted. Error in temperature with experimental results in rapid heating region is found to be within 100 K.