• Title/Summary/Keyword: 표면부착공법

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An Experimental Study on Evaluation of Bond Strength of Arc Thermal Metal Spaying According to Treatment Method of Water Facilities Concrete Surface (수처리 시설물 콘크리트 표면처리 방법에 따른 금속용사 피막의 부착성능 평가에 관한 실험적 연구)

  • Park, Jin-Ho;Lee, Han-Seung;Shin, Jun-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.2
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    • pp.107-115
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    • 2016
  • In this study, the bond strength of metal spraying system by surface treatment of concrete (waterproof/corrosion method) in water treatment facilities was evaluated. The results showed that the system with Sa-P-R-(S) (sanding-perviousness surface hardener-surface roughness agent-metal spraying-sealing) led to the desirable performance. The bond strength, the coefficient of water permeability and air permeability were 3.7MPa, $0.68{\ast}10^{-8}cm/sec$, and $0.45{\ast}10^{-16}m^2$, respectively. In scanning electron microscope analysis, the microstructure of specimen coated with perviousness surface hardener was much denser than that without it. Therefore, the specimen coated with sanding-perviousness surface hardener-surface roughness agent-metal spraying-sealing had the best bond performance and was the most suitable system to concrete surface in water treatment facilities.

Critical Strengthening Ratio of CFRP Plate Using Probability and Reliability Analysis for Concrete Railroad Bridge Strengthened by NSM (확률.신뢰도 기법을 적용한 CFRP 플레이트 표면매립보강 콘크리트 철도교의 임계보강비 산정)

  • Oh, Hong-Seob;Sun, Jong-Wan;Oh, Kwang-Chin;Sim, Jong-Sung;Ju, Min-Kwan
    • Journal of the Korea Concrete Institute
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    • v.21 no.6
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    • pp.681-688
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    • 2009
  • The railroad bridges have been usually experienced by vibration and impact in service state. With this reason, it is important that the effective strengthening capacity should be considered to resist the kind of service loading. In this study, NSM strengthening technique is recommended for the concrete railroad bridge because of its better effective resistance for dynamic loading condition and strengthening cost than the conventional externally bonded strengthening using fiber sheet. However, to widely apply NSM method for the concrete railroad bridge, it needs that the strengthening ratio has to be reasonably evaluated with geometrical and material uncertainties, especially for the concrete bridge under long-term service state without the apparent design history and detail information such as concrete compressive strength, reinforcing ratio, railroad characteristics. The purpose of this study is to propose the critical strengthening ratio of CFRP plate for the targeted concrete railroad bridge with uncertainties of deterioration of the structures. To do this, Monte Carlo Simulation (MCS) for geometrical and material uncertainties have been applied so that this approach may bring the reasonable strengthening ratio of CFRP plate considering probabilistic uncertainties for the targeted concrete railroad bridge. Finally, the critical strengthening ratio of NSM strengthened by CFRP plate is calculated by using the limit state function based on the target reliability index of 3.5.

STUDIES ON THE MATHEMATICAL KINETICS FOR THE REMOVABLE MOVING SCREEN MEDIA-ACTIVATED SLUDGE PROCESS (회전형 반고정망 활성슬럿지 공법의 수학적 해법에 관한 연구 1. 유기물 제거속도에 대하여)

  • HAN Ung-Jun;HAN Yeong-Ho
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.12 no.3
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    • pp.167-173
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    • 1979
  • It is preented the removable moving screen media-activated sludge (REMSMAS) process by using the biological fixed-film systems. The substrate removal kinetic difference between the aeration-only completed mixing activated sludge (CMAS) process and REMSMAS process were observed. The substrate removal kinetics were developed based on the attached and suspended microbial growths. The units of the aeration-only CMAS process were continously operated with the normal detention time of 4.5, 6, 9.5 and 12 flours studies after steady-state condition and the operating of the REMSMAS units conducted with the normal detention time of 6 and 12 hours studies in nonsteady-state condition. The feed solution was diluted 18 times to the raw starch wastewater in of order to maintain the proper COD (950mg/l) and BOD (450mg/l) concentration. Design parameters related to the suspended microbial growths were caculated by the equations used in the aeration-only CMAS model and these parameters used to evalute the kinetic constants in the REMSMAS process. The kinetic constant values of $Y_2,\;K_d,(\mu_{max})_s\;and\;K_s$ from Monod equations were respectively 0.78, 0.027/hr, 1.1/hr and 95mg/l in the aeration-only CMAS process. The value of the aera capacity (F) appeared to be $9.1\;mg/cm^2-day$ and the mean value of the saturation constant $(K_g)$ appeared to be 53.5 mg/l in the REMSMAs process. Also, the substrate removal .ate of the REMSMAS process was higher than that of the normal activated sludge process when this system was operated in steady-state condition. However, the rate was reduced as the critical operating day was approached.

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Evaluation on the Properties of Fire Retardant Surface Preparation Mortars (화재 지연형 바탕조정재의 기초물성 평가에 관한 연구)

  • Ryu, Hwa-Sung;Shin, Sang-Heon;Kim, Deuck-Mo;Song, Sung-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.6
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    • pp.559-567
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    • 2018
  • In the case of fire, surface treatment agents used in external insulation finishing methods are substances that are vulnerable to fire due to thin finishes and the combustion of polymers. In this study, it was expected that the performance of surface preparation mortars could be improved by using expandable graphite with excellent thermal performance. Experimental results showed that the mechanical properties of surface preparation mortar were improved by using the fly ash and silica fume. Surface treatment materials using expanded graphite have a characteristic of expanding when a fire occurs. It has been shown that heat-swellable surface treatment materials can reduce the penetration of heat sources into the surface of synthetic insulation.

Characteristics of Shear Behavior of Reinforced Concrete Beams Strengthened with Near Surface Mounted CFRP Strips (CFRP 스트립 표면매립공법으로 보강된 철근콘크리트 보의 전단거동 특성)

  • Han, Sang Hoon;Hong, Ki Nam;Shin, Byoung Gil;Lim, Jin Mook;Kwak, So Shin
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.5
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    • pp.178-189
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    • 2011
  • Tests and analyses were performed in this study to assess the shear strength of Reinforced Concrete(RC) members strengthened by the Near Surface Mounted(NSM) technique in shear, which is drawing attention as an alternative to the Carbon Fiber Reinforced Polymer(CFRP) bonding strengthening technique. Four-point bending tests were performed on 7 RC specimens without any shear reinforcement. The test variables such as the inclination of CFRP strip (45 degrees and 90 degrees), and the spacing of CFRP strip (250mm, 200mm, 150mm, 100mm) were considered. Through the testing scenarios, the effect of each test variable on the failure mode and the shear strength of the RC members strengthened by the NSM technique in shear were assessed. The test results show that the specimens with CFRP strips at 45 degrees go to failure as a result of the strip fracture, but the specimens with CFRP strips at 90 degrees go to failure as a result of the slip of strips. Strips at 45 degrees was the more effective than strips at 90 degrees, not only in terms of increasing beam shear resistance but also in assuring larger deformation capacity at beam failure. In addition, the RBSN analysis appropriately predicted the crack formation and the load-displacement response of the RC members strengthened by the NSM technique in shear.

Blast Furnace Slag as Media for an Anaerobic Fixed-Film Process (고로(高爐) 슬래그를 이용한 혐기성(嫌氣性) 생물막(生物膜) 공법(工法)에 관한 연구(硏究))

  • Choi, Eui So
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.9 no.2
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    • pp.135-141
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    • 1989
  • Blast furnace slag presents coarse surface for microbes to grow on and high calcium and magnesium contents to neutralize acid to be produced during anaerobic digestion. Also, slag contains aluminum and iron oxides which would promote biological flocculation, and minerals which would stimulate microbial growth. Acid wastes like dairy waste, carbohydrate waste, sanitary landfill leachate and molases wastes were applied without neutralization to laboratory reactors to examine the applicability of blast furnace slag as media. The study results indicated slag media was effective to neutralize pH and maintain microbial population in the system. Particularly, COD removal efficiency was greater than those from plastic media operations treating dairy waste at higher loading rates.

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Experimental Performance Evaluation of Steel Mesh as Maintenance and Reinforcement Materials (Steel Mesh Cement Mortar의 보수⋅보강 성능 평가)

  • Kim, Yeon-Sang;Choi, Seung-Jai;Kim, Jang-Ho Jay
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.4
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    • pp.50-58
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    • 2014
  • Due to the cost burden of new construction, the necessity of repair and retrofitting of aged structures is sharply increasing as the domain of repair and retrofitting construction is expanding. Because of the necessity, new technologies for repair and retrofitting are continuously studied in Korea and foreign countries. Steel adhesive method, fiber reinforced plastic (FRP) surface adhesive method, and external prestressing method are used to perform the repair and retrofitting works in Korea. In order to consider a repair method using steel mesh reinforced cement mortar (SMCM), 3-point flexural member test was conducted considering repair area and layer number of SMCM. Five types of specimens including ordinary reinforced concrete (RC) specimen with dimensions of $1400{\times}500{\times}200$ (mm) were cast for testing the deflection measurement, a LVDT was installed at the top center of the specimens. Also, a steel strain gauge and a concrete strain gauge were placed at the center of the specimens. A steel strain gauge was also installed on the shear reinforcement. The 3 point flexural member test results showed that the maximum load of SMCM reinforced specimen was higher than that of basic RC specimen in all of the load-displacement curves. Also, the results showed that, when the whole lower part of the basic RC specimen was reinforced, the maximum load and strain were 1.18 and 1.37 times higher than that of the basic RC specimen, respectively. Each specimen showed a slightly different failure behavior where the difference of the results was caused by the difference in the adhesive level between SMCM and RC. Particularly, in SM-B1 specimen, SMCM spalled off during the experiment. This failure behavior showed that the adhesive performance for RC must be improved in order to utilize SMCM as repair and retrofitting material.

Effects of Water-Repellent on the Physical Properties of Water Paint (발수제가 수성페인트의 물리적 성능에 미치는 영향)

  • Lee, Soo-Yong;Nam, Gee-Yung;Kim, Ji-Hyun
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.3
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    • pp.259-265
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    • 2014
  • This study is to analyze durability of water-repellent paints mixed with water-repellents as outer surface finishing materials, and evaluate its feasibility. General functions and water-repelling effects were tested, and the feasibility was evaluated based on the test results. The experimental results of heat conduction durability, air permeability, absorption, and bond strength suggested that water-repellent paints mixed with water-repellents were suitable for finishing materials. Considering overall general durability performances, stable mixing ratios were 2, 5, and 8%.

Confining Effect of Mortar Grouted Splice Sleeve on Reinforcing Bar (모르타르 충전식 철근이음과 구속효과)

  • Ahn, Byung-Ik;Kim, Hyong-Kee;Park, Bok-Man
    • Journal of the Korea Concrete Institute
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    • v.15 no.1
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    • pp.102-109
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    • 2003
  • The grouted splice steeve has been applied widely due to its superior construction efficiency, such as the unnecessity of post concrete and the large allowable limit to the arrangement of reinforcing bars. However, studies on grout-filled splice steeve still have not been sufficiently peformed. The purpose of this study is to investigate the confining effect of mortar grouted splice sleeve on reinforcing bar, known to strengthen the bond capacity between grout mortar and reinforcing bar. To accomplish this objective, totally 6 full-sized specimens were made and tested under monotonic loading. Each specimens were equipped with strain gauges at the 12 location of sleeve and reinforcing bar. The experimental variables adopted in this study are embedment length and size of reinforcing bars. Following conclusions are obtained; 1) Under ultimate strength condition, the confining pressure of grouted splice sleeve calculated from measured tangential and axial strain of the sleeve is over $200{\sim}300kgf/{cm}^2$ at any location of sleeve and improved with reduction in embedment length of reinforcing bar. 2) Untrauer and Henry's equation which describe bond strength of mortar as a function of its compressive strength and confining pressure, predicted the measured bond capacity of this test within the 5% limits.

A Study on Heat Treatment Characteristic of HPDL to Surface Hardening for Press Die(I) - Characteristics of Laser Heat Treatment on FCD550 for Drawing Process - (프레스 금형의 표면경화를 위한 고출력 다이오드 레이저의 열처리 특성에 관한 연구(I) - 드로잉공정 적용을 위한 FCD550 소재의 레이저 열처리 특성 -)

  • Kim, Jong-Do;Song, Moo-Keun;Lee, Chang-Je;Hwang, Hyun-Tae
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.95-95
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    • 2010
  • 자동차 산업에서 차체를 성형하는 프레스 금형 산업은 꾸준히 증가하고 있는 자동차 생산대수와 함께 성장해가고 있으며, 자동차 산업의 국제 경쟁이 심해지고 소비자들의 요구가 다양해짐에 따라 신제품 개발주기에 발맞추어 금형의 제작에도 단납기 및 비용절감을 위한 노력과 제품의 품질 향상을 위해 신기술, 신공법이 적용되고 있다. 한편 자동차 차체를 제작하는 프레스 금형가공은 박판소재를 원하는 형상으로 제작하는 공정으로써, 프레스의 상 하 운동을 이용하여 강판을 성형한다. 이러한 금형의 형태는 곧 자동차 차체 제품의 형태를 완성하므로 제품을 성형하는 도중에 금형과 소재의 마찰에 의해 금형의 마모나 마멸이 발생하여 제품의 품질을 저하시킬 우려가 있다. 따라서 금형의 내마모성 및 수명을 향상시키기 위한 방안들 중 표면경화처리가 행해지고 있으며, 그중 공정 속도가 빠르고 국부적인 열처리가 가능한 레이저 표면처리 방법이 많은 관심을 받고 있다. 본 연구에서는 이러한 금형의 성질을 향상시키기 위해 고출력 다이오드 레이저를 이용하여 프레스 금형공정 중 드로잉(drawing) 공정에의 적용을 위한 표면경화처리를 실시하였다. 최대출력 4.0kW의 다이오드 레이저를 사용하였으며, 6축 외팔보 로봇에 열처리용 광학계를 장착하여 열처리를 실시하였다. 또한 광학계 부근에는 적외선 온도센서가 부착되어있어 열처리시 시험편의 표면온도를 실시간으로 측정할 수 있도록 구성되어져있다. 시험편은 금형재료용 구상흑연 주철인 FCD550 소재를 사용하였으며, 공정변수에 따른 열처리 특성을 파악하고, 그 경화특성을 평가하였다. 실험 결과, FCD550 소재의 표면 열처리시 레이저 출력 3.5kW, 빔 이송속도 3mm/sec에서 최적의 열처리 특성을 나타내었으며, 이때의 최고 경도는 930Hv을 나타내며 모재에 비해 경도가 3배 정도 상승하는 우수한 경화특성을 보였다.

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