• Polymer(Korea)
• /
• v.38 no.4
• /
• pp.471-476
• /
• 2014

Polycarbonate (PC) and acrylonitrile-butadiene-styrene (ABS) blends were prepared using a high shear extruder to investigate their thermal decomposition and mechanical properties with shear rate and shear time. In this experiment, high shear rate, from 1000 to 3000 rpm, in blending process was applied for 10 to 40 sec, respectively. At high shear rate over than 2000 rpm, the initial decomposition temperature was dropped significantly compared to a compounded sample because of thermal decomposition of the blend by high shear. Consequently, high shear processing gave an important effect on the mechanical and thermal properties of the PC/ABS blend. In particular, elongation of the blend decreased significantly with shear rate.

• Polymer(Korea)
• /
• v.29 no.3
• /
• pp.248-252
• /
• 2005

PP/MMT nanocomposites having a various compositions were prepared by melt blending with a twin screw extruder. In this study, maleic anhydride-grafted PP (MAH-g-PP) was used as a compatibilizer in order to assist the exfoliation or hen in the pp matrix. from the results or x-ray diffraction (XRD) and transmission electron microscope (TEM) measurements for the nanocomposites, we confirmed that MMT was exfoliated. PPM nanocomposites have shown good flame retardancy by synergistic effect between MMT and flame retardant. The mechanical and thermal properties of the nanocomposites showed significant enhancement compared with those of neat PP, The excellent flame retardancy of the PP/MMT nanocomposites, UL94 V-0 value, was successfully obtained with reduced amount of the flame retardant.

• Polymer(Korea)
• /
• v.26 no.3
• /
• pp.335-343
• /
• 2002

Blend resin (PET/PETG 70/30 blend) of poly (ethylene terephthalate) (PET) and poly (ethylene terephthalate glycol) (PETG) of weight percent 70/30 was prepared by a twin-screw extruder. Undrawn films of the blend and pure PETG were made by melt-press in hot press. Drawn films were made by capillary rheometer. Crystallinity, shrinkage, thermal, dynamic mechanical, and mechanical properties of these blends and PETG drawn films were investigated by wide angle X-ray diffractometer, dry oven, DSC thermal analyzer, and tensile tester. The crystallinity and density of these films increased with increasing draw ratio and draw rate but decreased with increasing draw temperature. The crystallinity and density of the blend films were higher than those of PETG films. The tensile strength and tensile modulus of these drawn alms increased with increasing draw ratio and draw rate but decreased with increasing draw temperature. The tensile strength and tensile modulus of blend films were higher than those of PETG films. Shrinkage of PETG md blend films decreased with draw ratio and draw rate. Shrinkage of undrawn blend film was 600% higher than that of pure PET film.

• Polymer(Korea)
• /
• v.24 no.4
• /
• pp.529-537
• /
• 2000

The effects of the gel content on the cell structures of PP sheets by using an electron-curing system were investigated. Three extruded PP sheets crosslinked by three different doses were used for the batch foaming process with the supercritical state $CO_2$. Experiments were also performed in order to study the effects of the gel content, saturation pressure and temperature on cell structures. Then foaming conditions, such as temperature and duration of time, were changed. The amount of gas absorbed into PP samples was not affected by gel contents and the operating condition of saturation pressure, which was higher than 2000 psi. The foam cells of PP with a low gel content grew irregularly at a higher foaming temperature and for a longer duration of foaming time. However, PP samples with high gel content showed even cell structures and narrow tell size distributions under the severe conditions of high foaming temperatures and long duration of foaming time.

• Polymer(Korea)
• /
• v.36 no.3
• /
• pp.287-294
• /
• 2012

ZnAl-LDH(layered double hydroxide) (Zn:Al=2:1 mole ratio) modified with stearic acid (SA) or oleic acid (OA) was synthesized by a coprecipitation method and compounded to SAN polymer at various contents. All the SAN composites were manufactured by a co-rotating twin-screw extruder and subsequently injection molded into several specimen. Morphology, transparency, and thermal resistance of these composites were evaluated by TEM, XRD(X-ray diffractometry), UV-Vis spectrophotometry, and thermogravimetric analysis. SAN nanocomposites containing OA-$Zn_2Al$ LDH showed better optical transmittance than SAN nanocomposites containing SA-$Zn_2Al$ LDH. All the SAN nanocomposites containing OA-$Zn_2Al$ LDH or SA-$Zn_2Al$ LDH exhibited improvement of thermal resistance at second stage of thermal oxidation. These results were explained by the fact that the interaction between organic modifier and polymer performed an important role in the property improvement of polymer nanocomposites.

• Polymer(Korea)
• /
• v.37 no.3
• /
• pp.405-410
• /
• 2013

The effect of styrene-ethylene/butylene-styrene (SEBS) on the blend of polyphenylene sulfide (PPS) and polyethylene terephthalate (PET) was investigated. The blends were extruded by a single screw extruder equipped with a Maddock mixing screw, and their molded properties were examined. After the binary blends were prepared on the whole compositions of PPS/PET (80/20, 60/40, 40/60, 20/80), the thermal, rheological, mechanical properties and morphology of the blends were analyzed. The results showed the significant decline in the properties of the blends owing to the incompatibility between PPS and PET phases. As a basic blend composition, the PPS/PET (40/60) blend was selected by considering cost efficiency. To this basic blend, SEBS was added as a compatibilizer. With increasing SEBS addition, the mechanical properties were improved. From the domain size reduction observed in morphology, it might be due to the enhancement of compatibility between linear PPS and PET phases by addition of SEBS.

• Polymer(Korea)
• /
• v.24 no.6
• /
• pp.820-828
• /
• 2000

In this study, biaxially oriented film process was used to improve barrier property of polypropylene (PP)/ethylene-vinyl alcohol copolymer (EVOH) blends by inducing a laminar morphology of the dispersed phase in the matrix phase. In order to examine the extent of deformation during melt extrusion process, the rheological properties of the resins were measured and the viscosity ratio of the dispersed phase to the continuous phase was determined. The effects of compatibilizer content, draw ratio, and draw temperature on the oxygen permeability and morphology of biaxially drawn blend films were studied. The laminar morphology of the EVOH phase with a larger area of thinner layer induced by biaxial orientation was found to result in a significant increase in oxygen barrier property of PP/EVOH (85/15) blends by about 10 times relative to the pure PP When both PP-g-MAH and ionomer were used as the compatibilizers, there existed an optimum level of compatibilizer content for obtaining improved barrier properties with a well developed laminar structure. In addition, higher draw ratio and draw temperature were found to be more favorable processing conditions in obtaining higher barrier blends.

• Polymer(Korea)
• /
• v.38 no.2
• /
• pp.240-249
• /
• 2014

Multi-walled carbon nanotube (MWNT) reinforced poly(ethylene terephthalate) (PET) composites are studied. To increase the interfacial interactions between PET and MWNTs, the MWNTs are functionalized with bishydroxy-ethylene-terephthalate (BHET). The functionalized MWNTs are melt blended into PET matrix using a twin screw extruder. The amount of MWNTs loaded in PET matrix ranges from 0.5 to 2.0 wt%. After compounding and spinning, the filaments are post-drawn and annealed. To verify the chemical modifications of carbon nanotubes, Raman, $^1H$ NMR, XPS, TGA and FE-SEM are used. The nanocomposites are also analyzed with DSC, TGA, and UTM. These tests show that crystallization temperature and thermal degradation temperature increase due to the functionalized MWNTs. Also, tensile test shows that yield strength and toughness increase more than 30% with addition of only 1 wt% of MWNTs. These results show that the introduction of BHET onto the MWNTs is a very effective way in manufacturing MWNT/PET composite.

• Polymer(Korea)
• /
• v.38 no.2
• /
• pp.250-256
• /
• 2014

Polypropylene (PP) composites containing conductive multi-walled carbon nanotube (MWNT) and stainless steel short fiber (SSF) were manufactured using a twin screw extruder and characterized their surface resistivity and mechanical properties in this work. Surface resistivity measurements showed that the percolation threshold appeared at a lower MWNT loading when a small amount of SSF was added to PP/MWNT composites. Tensile modulus and strength of the composites increased but elongation-at-break decreased greatly compared to pure PP. Also, the effects of MWNT and SSF on storage modulus and tan ${\delta}$ from dynamic mechanical analysis for the composites were examined, and the morphologies of fractured surface and the fillers were observed using a scanning electron microscope.

• Fire Science and Engineering
• /
• v.30 no.4
• /
• pp.73-81
• /
• 2016

A self-regulating heating cable is an electrical heating element by flowing an electric current between parallel conductors filled with an extruded semi-conductive polymer. Self-regulating heating cables are used mainly for frost protection purposes because the construction is convenient and the price is low. On the other hand, structural problems with imperfections of the insulation can cause a fire despite their usefulness. This paper deduced a direct method to derive the cause by investigating the scene of a fire due to a self-regulating heating cable and analyzed the basic problem using fault tree analysis. In this paper, the actual fire scene was a cold storage warehouse, and fire investigation was conducted. After investigating the fire scene and fault tree analysis, the cause of the fire could be attributed to dielectric breakdown of the self-regulating heating cable. This paper could be utilized in the fire safety activities and similar fire investigations.