• Title/Summary/Keyword: 평판시험

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Control of arc pulse to overcome misalignment and gap variation in root pass welding of pipe butt joint by GMAW (GMAW 초층 이면비드 용접에서 단차와 갭변동 극복을 위한 아크 충격량 제어)

  • Son, Chang-Hui;Kim, Nam-Gyu;Park, Hyo-Hui;Cho, Sang-Myoung
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2011.06a
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    • pp.76-76
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    • 2011
  • 선박이나 산업 플랜트에서 파이프 또는 탱크류의 맞대기 용접 시 안정적인 이면비드의 형성은 매우 중요하다. 대부분의 현장에서 파이프 맞대기 초층용접부의 안정적인 이면비드를 형성하기 위해 3mm의 루트갭을 띄우고 루트면이 없는 V-그루브에서 필러를 사용하는 수동 TIG용접을 주로 사용하고 있다. 수동 TIG용접은 고품질의 비드와 우수한 아크안정성, 그리고 용접인자의 제어가 쉽다는 장점이 있다. 그러나 수동 TIG용접은 용접속도가 10cpm정도로 느리기 때문에 GMAW에 비해 생산성이 낮고 작업자의 숙련도에 따라 품질이 변하게 된다. 본 연구에서는 높은 생산성과 기준갭 1.5mm에서 단차의 허용공차를 크게 하기 위해 루트면 3mm를 가지는 U-그루브의 설계를 하였으며, 두꺼운 루트면을 가지는 그루브에서 안정적인 이면비드를 형성시키기 위해 GMAW에서 아크 충격량에 대한 검토를 실시하였다. GMAW의 아크력이 용입에 어떠한 영향을 미치는지 검토하기 위해 수냉되는 동판에 갭을 1.5mm 띄우고 동일한 용착량과 입열량에서 아크력만을 변화시켜 실험하였다. 또한, U-그루브의 루트부를 모델링하여 두께3t의 평판시편을 각각의 갭과 단차 조건에서 실험하였다. 이 때, 기준갭 1.5mm에서 갭에 의해 생기는 단면적을 기준 갭단면적, 갭이 증가함에 따라 증가되는 단면적을 추가 갭단면적, 갭이 감소함에 따라 감소하는 단면적을 감소 갭단면적으로 정의하였다. 용접 중 발생하는 추가, 감소 갭단면적에 대하여 용착량을 50%의 수준으로 증가, 감소 시켰다. 갭에 따라 아크력을 변경하여 실험을 실시하였고 이면비드의 형상을 확인 하였다. 마지막으로 평판 시편의 조건에서 안정적으로 이면비드가 형성된 조건을 pipe U-그루브에 적용하였다. 그 결과 동판에서 용착량과 입열량이 같음에도 불구하고 아크력이 증가함에 따라 용입이 깊어짐을 확인하였다. 또한. 3t 평판시편에서 아크력의 제어를 통해 큰 단차와 갭이 있을 때, 안정적인 이면비드를 얻을 수 있는 조건을 확립하였다. 마지막으로 pipe U-그루브에서 앞선 실험의 용접조건으로 갭과 단차의 변화에 대해 실험을 하였으나, 시험편의 두께차이에 의한 전도 열손실로 인해 이면비드의 형성이 어려웠고, 아크 충격량의 증가를 통해 이러한 문제를 해결하였다.

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Optimal Design of Lightweight Frame for Heavy Flat-Bed Trailer by Using Taguchi Method (다구찌기법을 이용한 대형 평판트레일러 하부프레임 경량설계)

  • Kim, Jin-Gon;Yoon, Min-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.353-359
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    • 2010
  • For achieving economical fuel consumption, an increase in the load bearing capacity, and for environmental conservation, there is a constant demand for lightweight frames of commercial vehicles used in the transportation industry. In this study, a structural analysis of the frame of a heavy flat-bed trailer was performed to determine the optimal design of a new lightweight frame made of high-strength steel. To identify the key design parameters of the trailer frame, Taguchi's orthogonal array was used in the experiments. Using ANSYS, a commercial FEA program, the frame structure was optimized with respect to stress, deflection, and torsional stiffness by performing stress and vibration analyses. A physical model of the trailer was also built to verify the validity of the numerical analyses. Finally, an on-road fatigue test of the new lightweight frame made of the high-strength steel, ATOS80, was performed to confirm the durability of the new design.

A Comparison of Performance on the Orthogonal and Refraction Heat Exchanger Shape in Air Ventilation System (환기시스템의 굴절 및 평판형 열교환기 형상에 따른 성능비교)

  • Hyeon, Hyeong-Ho;Jeong, Byeong-Ho;Kim, Ji-won;Lee, Kang-yeon
    • Journal of the Korea Convergence Society
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    • v.10 no.7
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    • pp.281-287
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    • 2019
  • Application of heat recovery system applying air supply and cexhaust ventilation device essential in energy management system for the optimum ventilation system utilization and energy saving. This is a key element of infrastructure technology for high-efficiency energy buildings, because it can save heating and cooling energy in winter and summer. In this paper, heat transfer efficiency was simulated using paper, plastic, and aluminum materials that was examined to compare heat exchanger performance under uniform flow conditions. We tested heat transfer efficiengy according to the shape of two of that, one is orthogonal and the other is refraction shape. Based on the simulation results, it is expected to contribute to the production of high performance heat exchanger with heat transfer performance and pressure loss.

A Study on Hydro-mechanical Behaviors of Rock Joints using Rotary Shear Testing Apparatus (회전식 전단시험기를 이용한 암석절리의 수리-역학적 거동에 관한 연구)

  • 천대성;이희석;이정인
    • Tunnel and Underground Space
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    • v.9 no.4
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    • pp.328-336
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    • 1999
  • To characterize the hydro-mechanical behavior of a rock joint, a rotary shear testing apparatus was devised in this study. Shear stress was driven by twisting the end of a sample in the rotary shear testing apparatus. The test results show that the rotary shear test underestimates the peak shear strength of a rock joint. The torque is known as a function of the radial distance from the axis of rotation, resulting in the radial variation of the shear stress. Fluid flow through rock joints is mainly dependent on the Joint roughness, contact area, initial aperture. To examine the dependency, the relationship between the hydraulic and the mechanical apertures for shear-flow was established by measuring the initial aperture. It shows that the mechanical aperture and the hydraulic aperture increase linearly with the dilatancy. The difference between the hydraulic and mechanical apertures describes the deviation from the behavior predicted by the parallel plate model.

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Mycelial Growth and Extracellular Enzyme Activities of Wood-decaying Mushroom Strains on Solid Media (고체배지 상에서 목재부후성 버섯 균주들의 균사생장 특성과 세포외효소 활성)

  • Jeon, Sung-Min;Ka, Kang-Hyeon
    • The Korean Journal of Mycology
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    • v.42 no.1
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    • pp.40-49
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    • 2014
  • The mycelial growths of wood-decaying mushroom strains collected from Korean forests were investigated on solid media under different culture media and temperatures. Most of strains showed the higher mycelial growth on potato dextrose agar (PDA) than malt extract agar (MEA) or sabouraud dextrose agar (SDA) plates. Except for a few strains, they grew well on PDA at $25^{\circ}C$ and showed a poor growth at low temperature ($10^{\circ}C$) than high temperature ($30^{\circ}C$). All strains showed the carboxymethylcellulase (CM-cellulase) and laccase activities on solid media containing the specific substrates for two different enzymes.

High Velocity Impact Analysis of Kevlar29/Phenolic Composite Plate (케블라 복합재 평판의 고속충돌 특성 수치해석)

  • Ahn, Jeoung-Hee;Kweon, Jin-Hwe;Choi, Jin-Ho
    • Composites Research
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    • v.22 no.2
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    • pp.18-23
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    • 2009
  • Failure of Kevlar29/Phenolic composite plate under high velocity impact of FSP(Fragment Simulation Projectile) is investigated using a non-linear explicit finite element code, LS-DYNA. Composite laminate and impactor are idealized by solid element and interface between laminas are modeled by tied-break element in LS-DYNA. Interaction between impactor and laminate is simulated face-to-face eroding contact algorithm. When the stress level meets a failure criteria, the layer in the element is eroded. Numerical results are verified by existing test results.

Analysis on the View Factor of Data Storage and Handling Units's Radiators (자료처리/저장장치 방열판의 View Factor 분석)

  • Hwang, Inyoung;Shin, Somin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.8
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    • pp.678-685
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    • 2017
  • The radiator of the data storage and handling units onboard the earth observation satellite is a groove-type radiator covered with a shield because of the periodic high heat dissipation and design characteristics of arrangement and mountability of the unit. The effect of the groove-type radiator and that of the shield versus plane radiator were verified through the thermal vacuum test. Through the test result, the temperatures of the radiator and the heat exchange due to the view factor were analyzed by using the analytical method. Conclusively the thermal performance of the shield dissipation plate was verified.

Application of the New Degree of Compaction Evaluation Method (새로운 다짐도 평가기법의 적용성에 관한 연구)

  • Park, Keun-Bo;Kim, Ju-Hyong
    • Journal of the Korean Geotechnical Society
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    • v.28 no.2
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    • pp.5-14
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    • 2012
  • CMV(Compaction Meter Value) obtained from compaction results using an accelerometer, which measures the impact on the ground and the resilient force of the ground, is compared with the other degree of compaction through regression analysis. As a result, there is no correlation between results from conventional test methods (e.g., the plate load test and field density test) and the degree of compaction evaluated by either the Geogauge or the dyanamic cone penetrometer. To assess the possibility of replacing the conventional test methods with new test methods using CMV, several degrees of compaction tests were carried out. Those results show that the CMV obtained from compaction results using an accelerometer can be used as a substitute for conventional methods to evaluate the stiffness characteristics of compacted soil.

A Study for the Weldability, Welding Position and Welded Joint Performance on the FCAW of HSA800 Steel (HSA800 강재의 FCAW 용접성, 용접자세 및 이음성능 연구)

  • Lee, Eun Taik;Kim, Jong Rak;Choi, Young Han;Kim, Sang Seup
    • Journal of Korean Society of Steel Construction
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    • v.28 no.4
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    • pp.281-292
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    • 2016
  • In this research, 10 specimens of FCAW welding with positions of 1G and 3G were tested to confirm the weldability, welding positions, and welded joint performance of 60mm HSA800 steel. The test results showed that FCAW 1G and 3G satisfied HSA800 steel's KS and the criteria for homogeneity of strength, indicating a good weld zones. However, according to the tensile test results of weld zone, 3G position FCAW welding requires improvement of welding techniques and methods.

Analysis of Relation between Foundation Stiffness and Deformation below Widening Portland Cement Concrete Pavement Sections (시멘트 콘크리트 포장확장시 포장하부지반의 강성과 변위발생의 상관성 분석)

  • Yang, Sung-Chul;Lim, Yu-Jin
    • Journal of the Korean Society of Hazard Mitigation
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    • v.9 no.6
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    • pp.41-49
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    • 2009
  • Poor compaction of subgrade soil causes low stiffness and bearing capacity of sublayers so that faulting and differential settlements can be generated between new and old pavement surfaces in case of widening works. However, investigation of verifying the reason of producing the defects in the pavements are not performed in detail. In this study, several in-field tests including PMT and PBT were performed for obtaining stiffness of the sublayers in new and old pavements respectively of an widening project. Then, based on the obtained stiffness values and the measured deformations obtained by specially designed tilt meters, the main reasons of generating different deformations between the old and new pavement sections and the relationship between the deformation and stiffness are verified.