• Title/Summary/Keyword: 파손지수

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A Study on Fatigue Life Distribution of SM45C under Constant Rotating Bending Stress (SM45C의 회전굽힘 응력하의 피로수명분포에 관한 연구)

  • Pyo, Pyo,Dong-Keun;Park, Jong-U
    • Journal of Ocean Engineering and Technology
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    • v.5 no.2
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    • pp.85-93
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    • 1991
  • 피로 파괴연구의 급격한 발전에 따라 최근의 기계나 구조물들은 많은 분야에서 손상허용설계원리에 근거하여 설계되고 있다. 이러한 상황 하에서 피로파손의 정확한 특성을 밝히는 것은 신뢰성을 고려한 기계나 구조물의 설계에 있어 가장 중요한 요인이 된다. 피로파손은 많은 랜덤요소를 내포하고 있으므로 실험결과 분석 및 수명예측을 분석하기 위해서는 통계학적 해석이 요구되고 있다. 본 연구의 목적은 회전굽힘피로시험을 수행하고 피로수명을 분석하는데 정규분포, 대수분포, 지수분포 및 Weibull분포를 이용하여 실험결과와 비교하고 파손확률을 찾는데 있다.

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Tool Fracture Detection in Milling Process (II) -Part 2: Tool Fracture Detection in Rough Milling Using Spindle Motor Current- (밀링 공정시 공구 파손 검출 (II) -제 2 편: 주축모터 전류를 이용한 밀링의 황삭 가공 중 공구파손 검출-)

  • 김기대;이강희;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.5
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    • pp.110-119
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    • 1998
  • Dynamic cutting force variations in milling process were measured indirectly using spindle motor current. Magnitude of the spindle motor current is independent of cutting direction. Quasi-static sensitivity of the spindle motor current is higher than that of the feed motor current. Dynamic sensitivity of the spindle motor current is lower but cutting force was correctly represented by spindle RMS current in rough milling. In rough milling, chipping and tool fracture were well detected by the proposed tool fracture index using spindle motor current.

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A Study on Failure Strength of the Hybrid Composite Joint (복합재 하이브리드 조인트의 파손강도에 관한 연구)

  • Lee, Young-Hwan;Park, Jae-Hyun;Ahn, Jeoung-Hee;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.22 no.2
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    • pp.7-13
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    • 2009
  • With the wide application of fiber-reinforced composite material in aero-structures and mechanical parts, the design of composite joint have become a very important research area because they are often the weakest areas in composite structures. In this paper, the failure strengths of the hybrid composite joints which were composed of a combination of an adhesive joint and a mechanical joint were evaluated and predicted. The 10 hybrid joint specimens which have different w/d, e/d and adherend thickness were manufactured and tested. The damage zone theory and the failure area index method were used for the failure prediction of the adhesive joint and the mechanical joint, respectively and the hybrid joints were assumed to be failures if either of the two failure criteria was satisfied. From the results of experiments and analyses, the failure strengths of the hybrid joints could be predicted to within 25.5%.

Condition Monitoring of Tool Wear and Breakage using Sound Pressure in Turning Processes (선삭공정에서 음압을 이용한 공구마멸 파손의 상태감시)

  • 이성일
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.3
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    • pp.36-43
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    • 1997
  • In order to make unmanned machining systems with satisfactory performances, it is necessary to incorporate appropriate condition monitoring systems in the machining workstations to provide the required intelligence of the expert. This paper deals with condition monitoring for tool wear and breakage during turning operation. Developing economic sensing and identification methods for turning processes, sound pressure measurement and digital signal processing technique are proposed. The validity of the proposed system is confirmed through the large number of cutting tests.

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Fabrication and Evaluation of Composite Panel with L-shaped Stiffeners (L-형 보강재를 가진 복합재 패널의 제작과 평가)

  • Yun, Jong-Hwa;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.26 no.2
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    • pp.99-104
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    • 2013
  • The design of composite joint is important research area because they are often the weakest areas in composite structures. In this paper, the specimens with three paste thickness (0.2 mm, 0.6 mm, 4 mm) were manufactured in secondary bonding method and tested in two different loading direction condition. Also, the failure index of the L-type stiffener was calculated by the finite element method and compared with experimental results.

Micro-mechanical Failure Prediction and Verification for Fiber Reinforced Composite Materials by Multi-scale Modeling Method (멀티스케일 모델링 기법을 이용한 섬유강화 복합재료의 미시역학적 파손예측 및 검증)

  • Kim, Myung-Jun;Park, Sung-Ho;Park, Jung-Sun;Lee, Woo-Il;Kim, Min-Sung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.1
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    • pp.17-24
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    • 2013
  • In this paper, a micro-mechanical failure prediction program is developed based on SIFT (Strain Invariant Failure Theory) by using the multi-scale modeling method for fiber-reinforced composite materials. And the failure analysis are performed for open-hole composite laminate specimen in order to verify the developed program. First of all, the critical strain invariants are obtained through the tensile tests for three types of specimens. Also, the matrices of strain amplification factors are determined through the finite element analysis for micro-mechanical model, RVE (Representative Volume Element). Finally, the microscopic failure analysis is performed for the open-hole composite laminate specimen model by applying a failure load obtained from tensile test, and the predicted failure indices are evaluated for verification of the developed program.

Effect of Surface Profiles on Pavement Fatigue Life (포장 프로파일이 포장 피로수명에 미치는 영향 분석)

  • Park, Dae-Wook;An, Deok-Soon;Kwon, Soo-Ahn
    • International Journal of Highway Engineering
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    • v.11 no.2
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    • pp.167-174
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    • 2009
  • The simulation of dynamic load was conducted based on surface profile on asphalt concrete pavement, vehicle speeds, and suspension types using a truck simulation program. The results of the simulated dynamic load based on different surface profile, vehicle speeds, and suspension types are analyzed. As pavement roughness and vehicle speed are increased, the dynamic load was increased. Walking beam suspension produces greater dynamic load than air spring suspension. Pavement damage index is calculated based on covariance of dynamic load and Paris-Erdogan fracture parameter, n which is based on creep compliance tests of asphalt mixtures used in Korea. The higher covariance of dynamic load, confidence level, and fracture parameter are used, the greater pavement damage index is obtained. Specification of pavement roughness can be developed in various vehicle speeds and asphalt mixtures, and pay factor can be determined after constructing asphalt concrete pavement using pavement damage concepts.

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Analysis of Concrete Flexural Strength and Surface Smoothness for Concrete Pavement Performance Based Payment Regulations (콘크리트 포장의 공용성 기반 지불규정 적용을 위한 콘크리트 휨강도 및 표면 평탄성에 관한 분석)

  • Hwang, Seong-Jae;Kim, Seong-Min;Rhee, Suk-Keun
    • International Journal of Highway Engineering
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    • v.11 no.4
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    • pp.95-105
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    • 2009
  • This study was conducted to investigate the effects of concrete flexural strength and surface smoothness, which were pay factors of concrete pavements, on pavement performance, and to develop the methodologies to determine the proper allowable ranges according to the magnitudes of those pay factors. The concrete flexural strength was analyzed using the AASHTO, power, and linear fatigue failure models, and the surface smoothness was analyzed for the roughness indices of PSI, IRI, and PrI using the AASHTO model. The analysis results showed that the allowable range of the flexural strength should be determined using the rate between the deficiency and strength, and the penalty should be linearly proportional to the strength deficiency rate because the linear relationship between the strength deficiency rate and the reduction in pavement life was observed. As the initial surface smoothness became better, the smoothness deficiency rate should be larger. The penalty due to the surface smoothness deficiency should also be linearly proportional to the smoothness deficiency rate.

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Failure load prediction of mechanically fastened composite joint with the clamping force (클램핑 포스가 존재하는 복합재료 체결부의 파손강도 예측)

  • Ryu, Choong-O;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.18 no.5
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    • pp.9-14
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    • 2005
  • The design of composite joint is a very important research area because they are often the weakest areas in composite structures. In this paper, the failure load of the mechanically fastened composite joint with the clamping force was predicted by the failure area index method. By the suggested failure area index method, the strength of the mechanically fastened composite joint could be predicted within $22.5\%$ when the clamping force was applied to the composite joint.

A Study on the Breakage of the Hatch Spring of the Submarine Escape Trunk through Microstructure Analysis (미세조직 분석을 통한 잠수함 탈출트렁크 해치 스프링 파손에 관한 연구)

  • Lee, Young-Suk;Choi, Woo-Suk;Kim, Byeong-Ho;Yun, Ji-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.1
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    • pp.305-312
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    • 2021
  • This study examines the damage to the submarine's escape trunk hatch spring through microstructure analysis. The cause of the escape trunk's damage during the submarine's construction and its improvement measures were reviewed. To determine the cause of breakage of the escape trunk spring, samples were taken from the damaged product and analyzed for chemical composition, hardness, and microstructure. In particular, the breakage part of the spring was analyzed in-depth by using a scanning electron microscope to determine the cause of corrosion destruction. Finally, a spring shape design method was proposed through the investigation of the cause of spring breakage. In addition, a newly improved spring was produced by applying a nylon coating with excellent corrosion resistance and abrasion resistance. Applying to an actual submarine trunk hatch revealed that the coating peeling phenomenon due to the contact between the springs is significantly improved when the hatch is opened or closed compared to the existing products.