• Title/Summary/Keyword: 파손검사

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5m급 알루미늄 선체의 ISO기반 낙하시험법 적용에 관한 연구

  • Gang, Nam-Seon;Gwon, Yong-Won;Jang, Ho-Yun
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2012.06a
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    • pp.282-283
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    • 2012
  • 국제표준규격(ISO 12215-5) 및 국내 플레저보트 검사지침의 개정에 따라 길이 6미터 미만의 플레저보트의 낙하시험에 의한 강도시험기준을 적용 가능하게 되었다. 하지만 현재 낙하시험은 자유낙하 시 내력 및 외력에 의한 선체 내부의 찌그러짐, 크랙, 박리, 파손 등을 육안으로 검사하는 방법으로 시험결과의 정량적인 판단이 이루어지지 않고 있다. 따라서 본 연구에서는 레저선박의 낙하시험을 위한 시스템 및 운용프로그램을 개발하여 플레저보트의 구조안전성의 정량적 평가가 가능한 시스템을 개발하고 다단 롤포밍 기법을 적용한 5m급 알루미늄레저보트에 적용하여 시스템의 성능을 검증하였다.

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Material Degradation and Life Assessment in Mechanical Equipment and Structure (기계.구조물의 경년열화와 수명평가기술)

  • Kim, K.Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.2
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    • pp.129-144
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    • 1999
  • 플랜트와 같은 장치산업은 내구성 구조물이므로 사용중에 열화가 발생하는 것은 필연적이다. 특히 고온, 고압의 부식환경하에서 사용되는 설비는 손상이 심하므로 가동중에 돌발적인 고장이 발생하여 플랜트의 가동을 중지하거나 파손사고가 일어나 생산손실은 물론 경우에 따라서는 안전사고의 발생, 환경오염 등 사회적인 문제를 일으키므로 이들 설비의 경년열화 실체를 충분히 이해하고 대책을 수립하는 것은 대단히 중요하다. 따라서 본고에서는 장치산업에서 발생하는 열화현상(재료의 연화, 경화 및 취화, 크리프, 피로, 부식, 마모 등)중 손상의 주류를 이루는 연화, 경화 및 취화, 크리프 피로에 대하여 기본적인 손상기구(damage mechanism)와 비파괴적 진단 및 평가 방법에 주안점을 두어, 현재 국내의 각종 플랜트 진단에 실용화된 기술을 해설하여 이 분야에 종사하는 관계자 여러분의 이해에 조금이라도 기여코자 한다.

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Integrity Evaluation of Oil and Gas Pipelines (에너지 수송배관의 안전성 평가기술 현황)

  • Choi, Jae-Boong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.1
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    • pp.91-99
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    • 2001
  • 에너지 수송배관은 경제성과 실용성으로 인해 총 설치 길이가 크게 증가하고 있으며, 최근에는 대륙관통 배관망 등의 건설이 지구촌 곳곳에서 진행되고 있다. 이러한 수송용 배관은 운송대상인 오일이나 가스의 폭발특성이나 환경오염 위험성으로 인해 무엇보다 철저한 안전관리가 이루어져야 한다. 선진 각 국에서는 이미 1960년대부터 배관파손의 원인을 분석하고 원인별 대책마련을 위해 부단한 노력을 기울이고 있다. 본고에서는 에너지 수송배관에 발생하는 대표적 결함 종류들에 대해, 선진 각 국에서 사용중인 안전성평가 방법을 정리함으로써, 국내 수송배관 안전성평가 대책 마련을 위한 기초자료로 제시하고자 한다.

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Stochastic Remaining Fatigue Life Assessment Considering Crack Inspection Results (균열 검사 결과를 고려한 선체 잔류 피로 수명의 확률론적 예측)

  • Park, Myong-Jin;Kim, Yooil
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.1
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    • pp.1-7
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    • 2020
  • In general, an inspection schedule is established based on the long-term fatigue life during the design stage. However, in the design stage, it is difficult to clearly identify the uncertainty factors affecting long-term fatigue life. In this study, the probabilistic fatigue life assessment was conducted in accordance with the methodology of DNV-GL. Firstly, The initial crack distribution estimated through the initial crack propagation analysis was updated by reflecting the results of crack inspection. Secondly, the updated crack distribution was compared with the initial crack distribution, and the probability of failure was updated with the effect of crack inspection.

Health Monitoring in Composite Structures using Piezoceramic and fiber Optic Sensors (압전세라믹 센서와 광섬유 센서를 이용한 복합재 구조물의 건전성 모니터링)

  • Kim, C.G.;Sung, D.U.;Kim, D.H.;Bang, H.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.5
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    • pp.445-454
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    • 2003
  • Health monitoring is a major concern not only in the design and manufacturing but also in service stages for composite laminated structures. Excessive loads or low velocity impact can cause matrix cracks and delaminations that may severely degrade the load carrying capability of the composite laminated structures. To develop the health monitoring techniques providing on-line diagnostics of smart composite structures can be helpful in keeping the composite structures sound during their service. In this study, we discuss the signal processing techniques and some applications for health monitoring of composite structures using piezoceramic sensors and fiber optic sensors.

A Study on the Fracture Behavior of Composite Laminated T-Joints Using AE (AE를 이용한 복합재료 T 조인트부의 파괴거동에 관한 연구)

  • Kim, J.H.;Ahn, B.W.;Sa, J.W.;Park, B.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.4
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    • pp.277-287
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    • 1999
  • Quasi-static tests such as monotonic tension and loading/unloading tension were performed to investigate the bond characteristics and the failure processes for the T-joint specimens made from fiber/epoxy composite material. Two types of specimens, each consists of two components, e. g. skin and frame. were manufactured by co-curing and secondary bonding. During the monotonic tension test, AE instrument was used to predict AE signal at the initial and middle stage of the damage propagation. The damage initiation and progression were monitored optically using m (Charge Coupled Device) camera. And the internal crack front profile was examined using ultrasonic C-scan. The results indicate that the loads representing the abrupt increase of the AE signal are within the error range of 5 percent comparing to the loads shown in the load-time curve. Also it is shown that the initiation of crack occurred in the noodle region for both co-cured and secondarily bonded specimen. The final failure occurred in the noodle region for the co-cured specimen. but at the skin/frame termination point for the secondarily bonded specimen. Based on the results, it was found that two kinds of specimen show different failure modes depending on the manufacturing methods.

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Analysis of Thermo-Acoustic Emission from Damage in Composite Laminates under Thermal Cyclic Loading (열하중을 받는 복합재료 적층판의 손상에 대한 열-음향방출해석)

  • Kim, Young-Bok;Min, Dae-Hong;Lee, Deok-Bo;Choi, Nak-Sam
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.3
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    • pp.261-268
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    • 2001
  • An investigation on nondestructive evaluation of thermal stress-nduced damage in the composite laminates (3mm in thickness and $[+45_6/-45_6]_s$ lay-up angles) has been performed using the thermo-acoustic emission technique. Reduction of thermo-AE events due to repetitive thermal load cycles showed a Kaiser effect. An analysis of the thermo-AE behavior determined the stress free temperature of composite laminates. Fiber fracture and matrix cracks were observed using the optical microscopy, scanning electron microscopy and ultrasonic C-sean. Short-Time Fourier Transform of thermo-AE signals offered the time-frequency characteristics which might classily the thermo-AE as three different types to estimate the damage processes of the composites.

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Forensic Engineering Study on Assessment of Damage to Pressure Vessel Because of CNG Vehicle Explosion (CNG 차량 폭발의 용기 손상 평가에 관한 법공학적 연구)

  • Kim, Eui-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.439-445
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    • 2011
  • Forensic Engineering is the art and science of professionals qualified to serve as engineering experts in courts of law or in arbitration proceedings. Buses using compressed natural gas (CNG) trend to be extended in use internationally as optimal counterplan for reducing discharge gas of light oil due to high concern about environment. However, CNG buses have to be equipped with composite pressure vessels (CPVs); since the CPVs contain compressed natural gas, the risks in the case of accident is very high. Hence, the investigation of such accidents is usually associated with engineering analysis. Among the possible reasons for such CNG explosion accidents is vehicle fire and vessel fracture. By conducting formal inspection and engineering tests, in this study, the cause of vessel explosion is investigated by analyzing the failure mechanism by fractography and by comparing the material properties of a reference part with those of a problem part by adopting instrumented indentation technique.

Structure and Fatigue Analyses of the Inspection Equipment Frame of a Semiconductor Test Handler Picker (반도체 테스트 핸들러 픽커 검사장비 프레임에 대한 구조 및 피로해석)

  • Kim, Young-Choon;Kim, Young-Jin;Kook, Jeong-Han;Cho, Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.10
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    • pp.5906-5911
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    • 2014
  • Currently, there are many processes of package assembly and inspections of real fields that examine whether a manufactured semiconductor can be operated regularly and can endure low humidity or high temperatures. As the inspection equipment of a semiconductor test handler picker has been used at the inspection process, these inspection equipment frames were modelled in 3D and these models were analyzed using 3 kinds of fatigue loadings. As the analysis result, maximum deformation occurred at the midparts of the frames at cases 1 and 2. Among the cases of nonuniform fatigue loads, the 'SAE bracket history' with the severest change in load became the most unstable but the 'Sample history' became the most stable. Fatigue analysis result can be used effectively with the design of an inspecting equipment frame of a semiconductor test handler picker to examine the prevention and durability against damage.

Test and Finite Element Analysis on Compression after Impact Strength for Laminated Composite Structures of Unidirectional CFRP (일방향 탄소섬유강화 플라스틱 복합재 적층구조의 충격 후 압축강도 시험 및 유한요소해석)

  • Ha, Jae-Seok
    • Composites Research
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    • v.29 no.6
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    • pp.321-327
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    • 2016
  • In this study, tests and finite element analyses were performed regarding compression after impact strength for laminated composite structures of unidirectional carbon fiber reinforced plastic widely used in structural materials. Two lay-up sequences of composite laminates were selected as test specimens and four impact energy conditions were applied respectively. Impact and compressive strength tests were conducted in accordance with ASTM standards. Impact damages in test specimens were analyzed by using non-destructive inspection method of C-Scan, and compression after impact strengths were calculated with compressive test results. Progressive failure analysis method that can progressively simulate damages and fractures of fiber/matrix/lamina/laminate level was used for impact and compressive strength analyses. All analysis results including contact force, deflection, impact damages, compressive strengths, etc. were compared to test results, and the validity of analysis method was verified.