• Title/Summary/Keyword: 테이퍼 롤러베어링

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Analysis of Dynamic Characteristics for a Tapered Roller Bearing Cage (테이퍼 롤러 베어링 케이지의 동특성 해석)

  • Park, Jang-Woo;Heo, Jun-Young
    • Journal of the Korea Convergence Society
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    • v.8 no.5
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    • pp.179-184
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    • 2017
  • The cage of a tapered roller bearing keeps the gap between the rollers, which prevents friction, wear and suppresses heating. The material of the cage is changing from metal to plastic for lightening the weight. If the cage is severely deformed due to resonance, the roller may not be able to roll and even get off the cage. In this paper, the dynamic characteristics of the cage is analyzed according to the cage material. Under the assumption that a train runs at the highest speed, frequency harmonics of that speed is calculated, and the comparative analysis is carried out in order to select the optimum thickness of the cage, which is easy to change among the cage design variables for avoiding the resonance.

Endurance Life of Taper Roller Bearing for Wheel Loader Axles (휠 로더 차축 테이퍼 롤러 베어링의 내구수명)

  • Yoo, Dae Won;Lee, Jai Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1323-1330
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    • 2013
  • A wheel loader is a type of construction machinery that is capable of performing a variety of tasks, and demands on its functional diversity and structural reliability are growing. A wheel bearing is one of the core components that determine the life of the loader; taper roller bearings are commonly used for this purpose. The lifetime of a bearing is typically calculated based only on its load and revolution speed. The initial preload of a taper roller bearing is a critical factor that directly affects its endurance life. In this study, the relations between the endurance life and preload characteristics including the amount of preload according to the weight, rotational speed, and thermal modification applied to tapered roller bearings are presented. When the temperature is $100^{\circ}C$, an excessive preload condition is expected compared with that at room temperature, and the durable life decreases by 20.3 %.

특집 - 기계류부품 신뢰성평가 기술 - 과다 예압을 받는 테이퍼롤러 베어링의 수명단축효과에 대한 실험적 연구 -

  • Park, Jong-Won;Kim, Do-Sik
    • 기계와재료
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    • v.21 no.3
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    • pp.52-59
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    • 2009
  • 테이퍼롤러 베어링의 축방향 과다 예압에 의한 수명 단축 효과를 실험적으로 검증하고 그 결과에 의한 베어링의 수명 분포를 분석하여, 기존의 $L_{10}$ 수명식에 비하여 현장 작동 조건에 따른 실질적인 수명을 산출할 수 있는 축방향과 반경방향을 고려한 수명식을 도출하고 이를 프로그램화 하여 설계 및 생산 현장에서 용이하게 활용할 수 있도록 하였다.

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Experimental Study of the Effect of Shortening of Life of Tapered Roller Bearings when Subjected to Excessive Axial Pre-Load (과다 예압을 받는 테이퍼롤러 베어링의 수명단축효과에 대한 실험적 연구)

  • Park, Jong-Won;Kim, Hyoung-Eui;Kim, Jong-Ock;Sim, Yang-Jin;Jung, Won-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1161-1166
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    • 2010
  • Tapered roller bearings are core components of rotating machine parts and are simultaneously subjected to axial and radial loads. Life-shortening effect was particularly evident in the case of tapered roller bearings used in the input and output shafts of transmission; this shortening of life was a result of excessive axial pre-load, which is common in the transmission assembly line. In this study, we derived an equation for evaluating the life of tapered roller bearings subjected to excessive pre-load by using accelerated life test data. The DOE(Design Of Experiment) method and FEA(Finite Element Analysis) was used for determining the condition for performing an accelerated life test. This equation for evaluating the service life of the bearings was derived by analyzing the Weibull distribution of the test results. Using the derived equation the life evaluated was 6-7 times longer than that evaluated by the conventional $L_{10}$ bearing-life equation. The results of this study will be helpful in predicting the life of tapered roller bearings subjected to excessive pre-load and in designing reliable rotating machines.

The Effects of Geometrical Imperfections on the Dynamic Characteristics of a Tapered Roller Bearing Cage (테이퍼 롤러 베어링 케이지의 불완전성이 통특성에 미치는 영향)

  • Ahn, Tae-Kil;Park, Jang-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.4
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    • pp.464-469
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    • 2019
  • Tapered roller bearings are used widely in vans, trucks, and trains because they can support the vehicle in a stable manner even under a heavy load. The cage of a tapered roller bearing maintains the gap between the rollers, which prevents friction wear and suppresses heating. If the cage is severely deformed due to resonance, the roller may not be able to roll smoothly and even leave the cage. Consequently, it is very important to analyze the dynamic characteristics of the cage for reliable performance of a bearing. The cage essentially has geometrical tolerance in the manufacturing process. In this paper, the effects of those geometrical imperfections on the dynamic characteristics of the cage were investigated. As a result, natural frequency separation occurred near the natural frequency of the ideal cage due to geometrical imperfections. In addition, the interval was proportional to the magnitude of the geometric error, and the interval increased with increasing mode number.

Optimum Crowning Quantity Calculations of the Tapered Roller Bearing which Considers Tilting (Tilting을 고려한 테이퍼롤러 베어링의 최적 크라우닝량 계산)

  • Bae, Jong-Yup;Lee, Sang-Don;Doh, Byoung-Kwon;Cho, Yong-Joo
    • Tribology and Lubricants
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    • v.25 no.6
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    • pp.427-431
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    • 2009
  • When a bearing roller is in contact with race ways. excessive pressure peaks occur at the ends of the contact region. They are called edge loading. In this study, a method to determinate crowning quantity of the tapered roller bearing which considers tilting. This method is based on contact analysis.

Prediction of the Dynamic behavior and Contact Pressure of Overhung Rotor Systems According to the Support Characteristics of Double-row Tapered Roller Bearings (복열테이퍼 롤러베어링 지지특성에 따른 오버헝 회전축 시스템의 동적 거동 예측 및 접촉부 압력 해석)

  • Taewoo Kim;Junho Suh;Min-Soo Kim;Yonghun Yu
    • Tribology and Lubricants
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    • v.39 no.4
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    • pp.154-166
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    • 2023
  • This study establishes a numerical analysis model of the finite element overhung rotor supported by a DTRB and describes the stiffness properties of the DTRB. The vibration characteristics and contact pressure of the RBR system are predicted according to the DTRB support characteristics such as the initial axial compression and roller profile. The stiffness of the DTRB significantly varies depending on the initial axial compression and external load owing to the occurrence of rollers under the no-load condition and increase in the Hertz contact force. The increase in the initial axial compression increases the rigidity of the DTRB, thereby reducing the displacement of the RBR system and simultaneously increasing the natural frequency. However, above a certain initial axial compression, the effect becomes insignificant, and an excessive increase in the initial axial compression increases the contact pressure. The roller crowning radius, which gives a curvature in the longitudinal direction of the roller, decreases the displacement of the RBR system and increases the natural frequency as the value increases. However, an increase in the crowning radius increases the edge stress, causing a negative effect in terms of the contact pressure. These results show that the DTRB support characteristics required for reducing the vibration and contact pressure of the RBR system supported by the DTRB can be designed.

Evaluation of Running Friction Torque of Tapered Roller Bearings Considering Geometric Uncertainty of Roller (롤러의 형상 불확실성을 고려한 테이퍼 롤러 베어링의 구동마찰토크 평가)

  • Jungsoo Park;Seungpyo Lee
    • Tribology and Lubricants
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    • v.39 no.5
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    • pp.183-189
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    • 2023
  • A bearing is a mechanical component that transmits rotation and supports loads. According to the type of rotating mechanism, bearings are categorized into ball bearings and tapered roller bearings. Tapered roller bearings have higher load-bearing capabilities than ball bearings. They are used in applications where high loads need to be supported, such as wheel bearings for commercial vehicles and trucks, aircraft and high-speed trains, and heavy-duty spindles for heavy machinery. In recent times, the demand for reducing the driving friction torque in automobiles has been increasing owing to the CO2 emission regulations and fuel efficiency requirements. Accordingly, the research on the driving friction torque of bearings has become more essential. Researchers have conducted various studies on the lubrication, friction, and contact in tapered roller bearings. Although researchers have conducted numerous studies on the friction in the lips and on roller misalignment and skew, studies considering the influence of roller shape, specifically roller shape errors including lips, are few. This study investigates the driving friction torque of tapered roller bearings considering roller geometric uncertainties. Initially, the study calculates the driving friction torque of tapered roller bearings when subjected to axial loads and compares it with experimental results. Additionally, it performs Monte Carlo simulations to evaluate the influence of roller geometric uncertainties (i.e., the effects of roller geometric deviations) on the driving friction torque of the bearings. It then analyzes the results of these simulations.

A Study on the Thermal Behavior of Bearing Surroundings using State-Space in Machine Tool Spindle System (공작기계 스핀들시스템에서 상태공간을 이용한 베어링 주변의 열거동에 대한 연구)

  • 신동수;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1045-1049
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    • 1995
  • This paper proposes the state-space model of the thermal behavior of the spindle system to establish dynamic mathematical model of thermal characteristics in machine tool spindle system. the model is derived form physical law of heat transfer and thermoelasticity and represents the thermal behavior induced by uneven thermal expansions whitin a bearing. The model, which is sucessfully validated for two typical configurations of high speed spindle assembles, provides a tool for understanding the basis mechanics of induced thermal expansion as a function of initial preload, spindle speed and housing cooling conditions.

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