• Title/Summary/Keyword: 테이퍼 량

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Tapered Joint Design for Power Transmission of MW-grade Wind Turbine (MW급 풍력발전기 동력전달용 테이퍼 연결장치 설계에 관한 연구)

  • Kang, JongHun;Bae, JunWoo;On, Hanyong;Kwon, Yongchul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1183-1189
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    • 2015
  • This study focuses on the design of the tapered joints of a wind power turbine. The main variables of the tapered joint are the transmitted torque, shaft diameter, contact area of the tapered ring, and tightening torque of the bolts, which applies a compressive pressure from the hub to the shaft. The stress distribution of the taper fit was calculated under axisymmetric plane strain conditions because of the small taper angle. The axial displacement of the clamp can be calculated from the radial elastic deformation and the taper angle. The stress field of each ring is obtained from the cylinder stress equation. To verify the accuracy of the calculation, finite element (FE) analysis was performed, and the results of the calculation and FE analysis were compared. The hoop stress of the tapered surface showed a discrepancy of approximately 10, but the trends of the stress distributions of each component and the relative movement obtained by FE analysis were in good agreement with the analytical calculation results.

Effect of Taper Tension Profiles on Radial Stress of a Wound Roll in Roll-to-roll Winding Process (롤투롤 와인딩 시스템에서 테이퍼 장력과 감김롤 응력분포에 관한 연구)

  • Lee, Changwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.2
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    • pp.125-131
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    • 2014
  • Winding is an integral operation in almost every roll-to-roll continuous process and center-winding is suitable and general scheme in the winding system. However, the internal stresses within center-wound rolls can cause damage such as buckling, spoking, cinching, etc. It is therefore necessary to analyze the relationship between taper tension in winding section and internal stress distribution within center-wound roll to prevent the winding failure. In this study, an optimal taper tension control method with parabolic taper tension profile for producing high quality wound roll was developed. The new logic was designed from analyzing the winding mechanism by using the stress model in center-wound rolls. The performance of the proposed taper tension profile was verified experimentally.

Endurance Life of Taper Roller Bearing for Wheel Loader Axles (휠 로더 차축 테이퍼 롤러 베어링의 내구수명)

  • Yoo, Dae Won;Lee, Jai Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1323-1330
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    • 2013
  • A wheel loader is a type of construction machinery that is capable of performing a variety of tasks, and demands on its functional diversity and structural reliability are growing. A wheel bearing is one of the core components that determine the life of the loader; taper roller bearings are commonly used for this purpose. The lifetime of a bearing is typically calculated based only on its load and revolution speed. The initial preload of a taper roller bearing is a critical factor that directly affects its endurance life. In this study, the relations between the endurance life and preload characteristics including the amount of preload according to the weight, rotational speed, and thermal modification applied to tapered roller bearings are presented. When the temperature is $100^{\circ}C$, an excessive preload condition is expected compared with that at room temperature, and the durable life decreases by 20.3 %.

Axial Behavior of Non-Displacement Tapered Piles in Sand (모래지반에서 비배토 테이퍼말뚝의 연직거동 특성)

  • Paik, Kyu-Ho;Lee, Jun-Hwan;Kim, Dae-Hong
    • Journal of the Korean Geotechnical Society
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    • v.23 no.8
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    • pp.35-45
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    • 2007
  • It is known that the response of piles is affected by the shape of pile as well as soil conditions. In order to investigate the characteristics of the axial responses and bearing capacities of non-displacement tapered and cylindrical piles in sands, 12 model pile load tests using a calibration chamber were conducted on model tapered and cylindrical piles, which were specially manufactured to measure the base and shaft load capacities independently. Results of the model tests showed that the shaft load of tapered piles continuously increased with pile settlement, whereas the shaft load of cylindrical piles reached ultimate values at a settlement equal to 4% of pile diameter. Therefore, taper piles have greater shaft loads than cylindrical one at the same settlement. It is also observed that the total load capacity of tapered piles is lower than cylindrical piles for dense sand but is greater than that of cylindrical piles for medium sand. The ultimate unit base resistance of tapered piles was greater than that of cylindrical piles for lateral earth pressure ratio greater than 0.4, and the shaft resistance was greater than that of cylindrical piles irrespective of lateral earth pressure ratio.

Taper Tension Logic for Optimization of Residual Stresses in Roll-to-Roll Winding Systems (롤투롤 시스템에서 감김롤 내부 잔류응력 최소화를 위한 테이퍼 장력 설정 기법)

  • Lee, Jongsu;Lee, Changwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.12
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    • pp.1011-1016
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    • 2015
  • In a roll-to-roll continuous system, winding is one of the most important processes since it determines the quality of the final manufactured products such as flexible film and printed electronic devices. Since an adequate winding tension can reduce the incidence of the defects that are derived from the inner stress of the wound roll such as starring and telescoping, it is necessary to determine the optimal taper-tension profile. In this study, an algorithm for the setting of an optimal taper-tension profile in consideration of the residual stress in the wound roll is suggested; furthermore, the algorithm was adjusted for the determination of an optimal taper-tension profile regarding the winding process of $10{\mu}m$ polypropylene (PP) film. As a result of the algorithm-generated, optimal taper-tension profile, the residual stress and radial stress in a PP wound roll were decreased to 27.37 % and 40.05 % (mean value), respectively.

Adaptive TMS Variable Area Flow Meters (적응형 TMS 면적식 유량계)

  • Kwak, Doo-Sung;Kim, On;Cho, Ki-Ryang
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.12 no.3
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    • pp.590-595
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    • 2008
  • A new adaptive TMS variable area flow meter that is used to the environment measuring equipment is proposed. This system is consist of a ball moving within the tube line which corresponds to gas flow and photo sensor array which monitoring the movement of ball. This system can monitoring the position of bali in case of the very few gas flow in various levels. And it can automatically adjust the gas flow at the highest and the lowest level to prevent the tube line blockage.

An effect of load on surface roughness in surface rolling (표면 로울링시 가압력이 표면 조도에 미치는 영향)

  • 강명순;김희남
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.6
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    • pp.935-944
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    • 1987
  • The surface rolling, one of the plastic working processes, provides good surface roughness with the reduction of diameter and the increase of surface hardness. In this study three Nachi 6000ZZ bearing were used for surface rolling on ductile cast iron. The results obtained are as follows; (1) The good surface roughness can be obtained with roller surface radius of curvature of 24mm after the 2nd rolling. (2) The surface roughness of ductile cast iron was 0.48.mu.mRmax by the contact pressure of 140kgf/mm$^{2}$ and surface hardness was Hv 395 with roller surface radius of curvature of 24mm after the 2nd rolling. (3) The reduction of specimen diameter of ductile cast iron were -12.8.mu.m due to rolling. (4) Within the diameter variation of -11.mu.m, surface roughness and surface hardness were increased, but at the range of exceeding -14.mu.m of the diameter variation the surface roughness became worse and the surface roughness became worse and the surface hardness was increased. (5) Dynamic contact area was about 25% to 30% of static contact area. The calculated contact pressure showed a good agreement with the experimental contact pressure.

Development of an Automated Aero-Structure Interaction System for Multidisciplinary Design Optimization for the Large AR Aircraft Wing (가로세로비가 큰 항공기 날개의 다분야 통합 최적설계를 위한 자동화 공력-구조 연계 시스템 개발)

  • Jo, Dae-Sik;Yoo, Jae-Hoon;Joh, Chang-Yeol;Park, Chan-Woo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.7
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    • pp.716-726
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    • 2010
  • In this research, design optimization of an aircraft wing has been performed using the fully automated Multidisciplinary Design Optimization (MDO) framework, which integrates aerodynamic and structural analysis considering nonlinear structural behavior. A computational fluid dynamics (CFD) mesh is generated automatically from parametric modeling using CATIA and Gambit, followed by an automatic flow analysis using FLUENT. A computational structure mechanics (CSM) mesh is generated automatically by the parametric method of the CATIA and visual basic script of NASTRAN-FX. The structure is analyzed by ABAQUS. Interaction between CFD and CSM is performed by a fully automated system. The Response Surface Method (RSM) is applied for optimization, helping to achieve the global optimum. The optimization design result demonstrates successful application of the fully automated MDO framework.

Selective growth of GaN nanorods on the top of GaN stripes (GaN stripe 꼭지점 위의 GaN 나노로드의 선택적 성장)

  • Yu, Yeonsu;Lee, Junhyeong;Ahn, Hyungsoo;Shin, Kisam;He, Yincheng;Yang, Min
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.24 no.4
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    • pp.145-150
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    • 2014
  • GaN nanorods were grown on the apex of GaN stripes by three dimensional selective growth method. $SiO_2$ mask was partially removed only on the apex area of the GaN stripes by an optimized photolithography for the selective growth. Metallic Au was deposited only on the apex of the GaN stripes and a selective growth of GaN nanorods was followed by a metal organic vapor phase epitaxy (MOVPE). We confirmed that the shape and size of the GaN nanorods depend on growth temperature and flow rates of group III precursor. GaN nanorods were grown having a taper shape which have sharp tip and triangle-shaped cross section. From the TEM result, we confirmed that threading dislocations were rarely observed in GaN nanorods because of the very small contact area for the selective growth. Stacking faults which might be originated from a difference of the crystal facet directions between the GaN stripe and the GaN nanorods were observed in the center area of the GaN nanorods.

Modified Fold Type Helicone Reflector for Efficient Satellite TT&C Having Variable Coverage Area (가변 커버리지를 갖는 위성 관제용 접이식 헬리콘 반사체 안테나 성능 연구)

  • Lee, Sang-Min;Lee, Woo-Kyung
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.20 no.9
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    • pp.914-923
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    • 2009
  • Helix antennas have been widely applied to satellite TT&C, data communication and GPS receiver systems onboard military, remote sensing and communication purpose satellites. The helix antennas are known to be convenient to control impedance and radiation coverage characteristics with a maximum directivity in satellite z-axis. Waveguide horn is commonly used for radar system that needs ultra-wideband pulse for exploration ground radar and electromagnetic disability measurement etc. It has high efficiency and low reflection characteristics provided by the low-profile shape and suppressed radiation distortion. In this paper, a waveguide horn structure incorporated with helix antenna design is proposed for satellite applications that require ultra-wideband pulse radar and high rate RF data communication link to ground station over wide coverage area. The main design concern is to synthesize variable beam forming pattern based on modified horn-helix combination helicone structure such that multi-mission antenna is implemented applicable for TT&C, earth observation, high data rate transmission. Waveguide horn helps to reduce the overall antenna structure size by introduction fold type reflector connected to the tapered helix antenna. The next generation KOMPSAT satellite currently under development requires high-performance precision attitude control system. We present an initial design of a hybrid hern-helix antenna structure suitable for efficient RF communication module design of multi-purpose satellite systems.