• Title/Summary/Keyword: 터닝센터

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Development of a Durability Estimation System for Turning Centers (터닝센터의 내구성 예측 시스템 개발)

  • 김기상;김석일
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.460-465
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    • 2000
  • In this study, a durability estimation system of turning centers is developed to systematically evaluate the effects of structural specification and testing condition on the durability. All loads such as weights, inertia forces, cutting force and so on, are automatically transferred from the upper elements to the lower elements by the force flow which can be derived from the structural code of turning center. And the external loads applying to the moving and rolling elements are determined by using the equilibrium conditions of force and moment. Especially, the durability of turning center is estimated based on the lifes of moving and rolling elements under the required testing condition.

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A study on the chatter vibration characteristics simulation for cutting tooling of turning machine tool (터닝센터에서의 툴링과 채터 특성 시뮬레이션 연구)

  • Hwang, Joon
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.24 no.6
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    • pp.274-278
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    • 2014
  • Machining performance is often limited by chatter vibration at the tool-workpiece interface. Chatter vibration is a type of machining self-excited vibration which originated from the variation in cutting forces and the flexibility of the machine tool structure. Cutting tooling method is one of major factor to chatter vibration in turning process. Even though lots of cutting tooling methods are developed and used in machining process, precise analysis of cutting tooling effect in view of chatter vibration behavior. This study presents numerical and experimental approaches to verify and effects of various cutting tooling geometry and clamping method on the onset of chatter vibration. Acquired knowledge from this study will apply the optimal geometry design of cutting tooling and adjusting of machining process.

Tool interference check in machining of large screws defined by cross-section view (축 수직단면 형상정의에 대한 대형 스크류의 가공시 공구간섭검사)

  • 안중환
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.169-177
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    • 2000
  • In machining screws which are important members in mono pumps or progressive cavity pumps CNC turning center with 3 axes is usually used. This sort of screw machining requires large amount of CL data points and rotational tools are used in machining. When working out the CL data points consideration of possible tool interference is important in order to avoid undercut. This paper describes the checking methods of tool interference in the screw machining on the CNC turning center. First of all a specific shape of a screw cross-section that could commonly be applied to all screws was chosen and then possible tool interference associated with that shape was identified. Checking method was mathematically developed and verified. This checking method will be utilized in the CAM system developed by the authors for screw machining on the 3-axis CNC turning center.

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The Optimization of Main and Sub Spindle's Synchronous Control in Turning Center (터닝센터에서 메인주축과 서브주축 간의 동기제어를 위한 최적화 연구)

  • 김성현;윤강섭;이만형
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.74-81
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    • 2003
  • This paper introduces that the turning center optimizes main and sub spindle's synchronized controller in Open-CNC. In view of optimal design, the mathematical modeling and the frequency domain analysis of spindle's system are simulated. For the minimizing of synchronized error in each spindle's speed, the study of control method and the related control parameter is proposed. By the experiment in prototype machines using the server/client program, the validity of the proposed synchronous error's compensation method is verified.

Admittance Model-Based Nanodynamic Control of Diamond Turning Machine (어드미턴스 모델을 이용한 다이아몬드 터닝머시인의 초정밀진동제어)

  • Jeong, Sanghwa;Kim, Sangsuk
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.10
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    • pp.154-160
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    • 1996
  • The control of diamond turning is usually achieved through a laser-interferometer feedback of slide position. The limitation of this control scheme is that the feedback signal does not account for additional dynamics of the tool post and the material removal process. If the tool post is rigid and the material removal process is relatively static, then such a non-collocated position feedback control scheme may surfice. However, as the accuracy requirement gets tighter and desired surface cnotours become more complex, the need for a direct tool-tip sensing becomes inevitable. The physical constraints of the machining process prohibit any reasonable implementation of a tool-tip motion measurement. It is proposed that the measured force normal to the face of the workpiece can be filtered through an appropriate admittance transfer function to result in the estimated dapth of cut. This can be compared to the desired depth of cut to generate the adjustment control action in additn to position feedback control. In this work, the design methodology on the admittance model-based control with a conventional controller is presented. The recursive least-squares algorithm with forgetting factor is proposed to identify the parameters and update the cutting process in real time. The normal cutting forces are measured to identify the cutting dynamics in the real diamond turning process using the precision dynamoneter. Based on the parameter estimation of cutting dynamics and the admitance model-based nanodynamic control scheme, simulation results are shown.

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