• Title/Summary/Keyword: 탄소성물성

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Evaluation of Compression Molding Simulation with Compression Properties of Carbon Fiber Prepreg (탄소 섬유 프리프레그의 압축 물성을 고려한 복합재 고온 압축 성형 해석 평가)

  • Bae, Daeryeong;Lee, Jung Wan;Yi, Jin-Woo;Um, Moon-Kwang
    • Composites Research
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    • v.31 no.6
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    • pp.421-428
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    • 2018
  • In order to optimize the prepreg compression molding (PCM) process, the forming simulation is required to cope with any problems that may be raised during the process. For the improvement of simulation accuracy, the input data of material property should be measured accurately. However, most studies assume that the compressive properties of the prepreg are identical to the tensile properties without quantifying them separately. Therefore, in this study, the in - plane compressive properties of the prepreg are presented to improve the accuracy of the forming simulation. As a result, the compressive modulus of the fibers was measured to be about $10^{-2}$ times lower than the tensile modulus. Also we designed a square-cup mold with a tilting angle of $110^{\circ}$ to simulate the prepreg formability during the high temperature compression mold process. Shear angles were measured at each corner, which were compared with the simulation results. It was observed that the simulation results using the accurate compressive properties of the prepreg showed a similar trend with the experimental results. It was confirmed that the measured data of the in-plane compression property improved the accuracy of the forming simulation results.

CNT Buckypaper-Polyurethane Composite with Enhanced Strength, Toughness and Flexible (고강도, 고강성, 그리고 유연한 탄소나노튜브 버키페이퍼-폴리우레탄 나노복합체)

  • Ha, Yu-Mi;Lim, Da-un;Kim, Yoong Ahm;Jung, Yong Chae
    • Composites Research
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    • v.29 no.4
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    • pp.161-166
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    • 2016
  • Carbon nanotube buckypaper (CNTs-BP)/thermoplastic polyurethane (PU) elastomer composites were successfully fabricated. The CNTs-BP/PU nanocomposites exhibited simultaneous improvements in both tensile modulus and strength by 1360 and 430%, respectively, as compared to pure PU. Possible reinforcing mechanisms were evidenced by SEM analyses and tensile tests. The CNTs-BP/PU nanocomposites can be potentially used as an inter-reinforcing agent in ultra-lightweight, high-strength aircraft, carbon-fiber-reinforced plastics, etc.

Correlation Between Surface Properties of Fuel and Performance of Direct Carbon Fuel Cell by Acid Treatment (석탄 산처리에 따른 연료의 표면 물성 변화와 직접탄소 이용 연료전지 성능 간의 상관관계 분석분석)

  • Kim, Dong Heon;Eom, Seong Yong;Choi, Gyung Min;Kim, Duck Jool
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.11
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    • pp.697-704
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    • 2016
  • Coal modified by acid treatment was investigated to analyze the correlation between the cell performance and electrochemical parameters in a direct carbon fuel cell (DCFC). The fuels were subjected to thermogravimetry analysis, gas adsorption test, and X-ray photoelectron spectroscopy to investigate the fuel properties and surface characteristics. After the treatment of raw coal, the thermal reactivity of the treated fuels increased, and the specific surface area decreased, though the mean pore diameters of three fuels were similar. The coal treated by $HNO_3$ showed the highest ratio of oxygen to carbon, and also an increase in the surface oxygen groups on the fuel surface. Through comparison between the fuel surface properties and electrochemical performance, it was confirmed that the surface oxygen groups have an influence on the improvement in the DCFC performance.

Preparation and characterization of phosphate glasses as oxidation resistive coating (내산화 코팅용 인산염 유리의 제조 및 특성 평가)

  • 송현수;최연호;윤존도;김철영
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.11a
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    • pp.147-147
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    • 2003
  • 탄소/탄소 복합체의 내산화 코팅을 위하여 산화티탄, 산화알루미늄, 산화이트륨 등을 포함하는 여러 가지 인산염계 유리를 제조하였다. 유리 산화물조성 몰비는 인산에 대하여 인산알루미늄을 15몰%, 30몰%, 45몰%로 하였고 산화티탄은 70몰%, 산화 이트륨은 25몰%이 되도록 코팅 액을 제조하였다. 제조 된 코팅액은 석영 도가니에서 열처리 하여 급냉 시켰으며, 급냉 시키고 다시 130$0^{\circ}C$, 1시간 동안 열처리하여 유리를 제조하였다. 제조된 유리의 열중량, 열팽창율, 열전도도를 분석하여 탄소 복합체와의 적합성을 조사하고, 내산화성 시험을 위해 탄소/탄소 복합체에 코팅액을 도포하여 산화 감량 비율을 측정하였다. 엑스선 회절분석기와 적외선 분광기를 통하여 인산염 유리의 구조분석을 실시하고 비커스 미세 경도 시험기를 이용하여 기계적 물성을 측정하였다.

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Effect of Multi-Walled Carbon Nanotube on Rheological Behavior and Compressive Strength of Cement Paste (다중벽 탄소나노튜브가 시멘트 페이스트의 유변학적 물성 및 압축강도에 미치는 영향)

  • Kim, Ji-Hyun;Kim, Won-Woo;Moon, Jae-Heum;Chung, Chul-Woo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.467-474
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    • 2020
  • Carbon nanotube has excellent mechanical strength and functionality, so it has been utilized in various applications. In recent years, utilization of carbon nanotube in construction material has started to get interests from researchers in the area of construction materials. However, there is limited amount of work with respect to the rheological properties of cement paste using carbon nanotube. In this work, solution made of multi-walled carbon nanotube with dispersing agent of polyvinyl pyrrolidone was used to prepare cement paste specimens, and rheological properties and 28 day compressive strengths of cement paste using multi-walled carbon nanotube were measured. According to the experimental results, as the amounnt of multi-walled carbon nanotube increased, plastic viscosity and yield stress of cement paste specimens also increased. It was also found that such effect was higher with lower w/c cement paste specimens. With respect to the compressive strength, it was maximized at carbon nanotube content of 0.1wt.% for w/c 0.30 cement paste, whereas the maximum strength of w/c 0.40 cement paste was observed with carbon nanotube content of 0.2wt%.

산화저항성 향상을 위한 boron 첨가에 따른 2D 탄소/탄소 복합재의 기계적 물성 변화 연구

  • 노백남;이점균;김정일;주혁종
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.198-203
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    • 1999
  • 2D carbon/carbon composites have been prepared with and without addition of 1, 3 and 5wt% of oxidation inhibitor boron and then heat teated up to 1700, 2000, 2300, 2600 each. This paper presents the effects of boron on the mechanical properties of 2D C/C composites in terms of the acceleration of graphitization and also discussed about the retardation of air oxidation.

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Finite Element Analysis Through Mechanical Property Test and Elasto-plastic Modeling of 2.5D Cf/SiCm Composite Analysis (2.5D Cf/SiCm 복합재의 기계적 물성 시험과 탄소성 모델링을 통한 유한요소해석)

  • Lee, MinJung;Kim, Yeontae;Lee, YeonGwan
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.9
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    • pp.663-670
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    • 2020
  • A study on mechanical property characterization and modeling technique was carried out to approximate the behaviour of structures with 2.5D C/SiC material. Several tensile tests were performed to analyze the behaviour characteristics of the 2.5D C/SiC material and elastic property was characterized by applying a mathematical homogenization and a modified rule of mixture. SiC matrix representing the elasto-plastic behavior approximates as a bilinear function. Then the equivalent yield strength and equivalent plastic stiffness were calculated by minimizing errors in experiment and approximation. RVE(Representative Volume Element)was defined from the fiber and matrix configuration of 2.5D C/SiC and a process of calculating the effective stiffness matrix by applying the modified rule of mixture to RVE was implemented in the ABAQUS User-defined subroutine. Finite element analysis was performed by applying the mechanical properties of fiber and matrix calculated based on the proposed process, and the results were in good agreement with the experimental results.

진공 플라즈마 용사 코팅 조건에 따른 초고온 세라믹 코팅의 미세구조

  • Yu, Yeon-U;Jeon, Min-Gwang;Nam, Uk-Hui;Byeon, Eung-Seon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.135-135
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    • 2016
  • 차세대 가스터빈 엔진 및 초음속 항공기 내 고온부의 온도가 증가함에 따라, 기존의 초내열합금 기반 소재를 사용하기 어려워지고 있다. 초고온 세라믹스는 높은 기계적 물성, 화학적 안정성 등 우수한 고온 특성을 가지고 있어 기존의 초고온 소재를 대체 할 수 있는 물질로 부상되고 있다. 하지만 기존의 금속 기반 소재 대비 높은 밀도로 인하여 초고온 세라믹 단일체를 비행체 부품에 적용하기에는 어려움이 있다. 이에 초고온 세라믹스와 탄소섬유를 포함하는 세라믹 복합체(Ceramic Matrix Composite, CMC)를 제작하여 동등한 기계적 물성을 보이면서 무게를 감소시키는 연구들이 진행 중에 있다. 초고온 세라믹스가 함침 된 세라믹 복합체의 경우 우수한 내삭마, 내산화 특성을 보이지만, 장시간 고온에 노출되어 탄소 섬유가 드러나게 되면 급격한 산화로 인해 소재 특성의 열화가 진행되는 단점을 가지고 있다. 따라서, 탄소 섬유가 드러나지 않도록 복합체 표면에 코팅층을 형성하여 세라믹 복합체 모재를 보호하는 방법이 활발히 연구되고 있다. 본 연구에서는 진공 플라즈마 용사 공정을 이용하여 다양한 공정조건 하에서 초고온 세라믹 코팅층을 형성하였다. 수십 마이크론 크기 분포를 갖는 HfC 분말을 Ar 유송 가스를 이용하여 플라즈마 화염 내부로 투입하였다. 플라즈마 화염 가스는 Ar 과 H2를 혼합하여 구성되었으며, 분위기 가스로는 N2를 사용하였다. 코팅에 사용된 모재로는 ZrB2 단일체와 SiC가 미량 포함된 HfC 단일체를 사용하였다. 다양한 공정 조건하에서 형성된 HfC 코팅층의 두께, 미세 조직구조를 SEM을 이용하여 관찰하였으며, XRD를 이용하여 형성된 HfC 코팅층의 결정구조를 분석하였다.

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A study of mechanical and ablative properties for 4-D carbon/carbon composites (4방향성 탄소/탄소 복합재의 물성 및 삭마특성 연구)

  • 이점균;김정일;주혁종
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.165-168
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    • 2000
  • 로켓엔진에서 노즐은 추력을 발생하고, 단위 면적당 열 전달이 최대가 되는 곳으로 구조적으로 가장 취약한 부분이다. 이런 가혹한 조건에서 사용되어질 수 있는 4D 탄소/탄소 복합재를 제조하였으며. 초밀도화시, 탄화압력은 100bar 와 900bar 에서 각각 시행되었다. 만들어진 시편의 밀도는 1.5~l.9g/$cm^3$ 이었다. 실제 로켓을 모사할 수 있는 지상연소시험을 통해 밀도에 따른 삭마율을 계산한 결과, 밀도가 높을수록 삭마율은 감소하였다. 또한 3-point bending test를 통해 굽힘강도(flexural strength)를 측정하였으며, 굽힘강도를 개선시켜주었다.

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Finite Element Formulation for the Finite Strain Thermo-Elasto-Plastic Solid using Exponential Mapping Algorithm : Model and Time Integration Scheme (지수 사상을 이용한 비선형 열-탄소성 고체의 유한요소해석 : 모델과 시간적분법)

  • 박재균
    • Journal of the Earthquake Engineering Society of Korea
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    • v.8 no.2
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    • pp.19-25
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    • 2004
  • The linear analysis for the balance of linear momentum of a structure is relatively easy to perform, but the error becomes large when the structure experiences large deformation. Therefore, the material and geometric nonlinearity need to be considered for the precise calculations in that case. The plastic flow of a ductile steel-like metal mainly transforms its dissipated mechanical energy into heat, which transfers under the first and second law of thermodynamics. This heat increases the temperature of the material and the strength of the material decreases accordingly, which affects mechanical behavior of the given structure. This paper presents a finite-strain thermo-elasto-plastic steel model. This model can handle large deformation and thermal load simultaneously, which is common during earthquake periods. Two 3-dimensional finite element analyses verify this formulation.