• Proceedings of the Korean Vacuum Society Conference
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• 2013.02a
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• pp.289-289
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• 2013

CRFP (carbon fiber reinforced plastics)는 탄소섬유 직물에 수지를 함침시켜 만들어지며, 고강도, 고탄성을 지니면서도 가볍고 밀도가 낮기 때문에 항공우주, 스포츠 용품 등 다양한 분야에서 활용되고 있다. 탄소섬유와 수지의 결합력을 증가시키기 위해 사이징, $HNO_3$ 산화, 전기화학적 산화, 플라즈마 처리 등의 다양한 탄소섬유 표면처리 방법이 개발되고 있다. 본 연구에서는 복합재의 강도향상을 위해 탄소섬유 직물을 마이크로웨이브 알곤 플라즈마로 처리하여 강도변화를 관찰하였다. 플라즈마 처리된 직물은 열가소성수지인 CBT와 함침시켜 탄소섬유 복합재로 제조하였다. 그 결과 플라즈마 처리한 복합재의 강도 향상을 확인할 수 있었고, SEM(scanning electron microscope)을 통해 복합재의 표면이 거칠어진 것을 관찰할 수 있었다. 플라즈마로 인해 직물의 표면적이 증가하여 직물의 표면과 수지의 결합력이 증가한 것으로 판단된다.

• Journal of the Korean Society for Railway
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• v.12 no.6
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• pp.1059-1066
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• 2009

Recently, the amount of thermosetting plastic wastes has increased with the production of reinforced plastic composites and causes serious environmental problems. The epoxy resins, one of the versatile thermosetting plastics with excellent properties, cannot be melted down and remolded as what is done in the thermoplastic industry. In this research, a series of experiments that decompose epoxy resin and recover carbon fibers from carbon fiber reinforced epoxy composites applied to railway vehicles was performed. We experimentally examined various decomposition processes and compared their decomposition efficiencies and mechanical property of recovered carbon fibers. For the prevention of tangle of recovered carbon fibers, each composites specimen was fixed with a Teflon supporter and no mechanical mixing was applied. Decomposition products were analyzed by scanning electron microscope (SEM), gas chromatography mass spectrometer (GC-MS), and universal testing machine (UTM). Carbon fibers could be completely recovered from decomposition process using nitric acid aqueous solution, liquid-phase thermal cracking and pyrolysis. The tensile strength losses of the recovered carbon fibers were less than 4%.

• Composites Research
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• v.28 no.4
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• pp.168-175
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• 2015

Recently, the applications of carbon fiber reinforced plastics (CFRPs) have become broader than ever when it comes to such industries as automotive, ships, aerospace and military because of their lightweight-ness and high mechanical properties. Thermosetting plastics like epoxy are frequently used as the binding matrix in CFRPs due to their high hardness, wetting characteristics and low viscosity. However, they cannot melted and remolded. For this reason, thermosetting plastic wastes have caused serious environmental problems with the production of fiber reinforced plastics. Thus, many studies have focused on the carbon fiber reinforced thermoplastics (CFRTPs) and recycling carbon fiber. In this study, recycled carbon fiber (RCF) was prepared from CFRPs using a pyrolysis method, which was employed to separate resin and carbon fiber. The degree of decomposition for epoxy resin was confirmed from thermal gravimetric analysis (TGA) and scanning electron microscope (SEM). The RCF was cut and ground to prepare a carbon fiber composite sheet (CFCS). CFCS was manufactured by applying recycled carbon fibers and various thermoplastic fibers. Various characterizations were performed, including morphological analyses of surface and cross-section, mechanical properties, and crystallization enthalpy of CFCS at different cooling conditions.

• Composites Research
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• v.30 no.6
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• pp.365-370
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• 2017

Mechanical properties of carbon fiber reinforced thermoplastic composites (CFRTPs) are affected by various factors. One of the them are poor compatibility of the epoxy sizing layer on the carbon fiber surface with thermoplastic matrix, which causes the inferior interfacial strength between fibers and matrix. In addition, the high molten-viscosity of thermoplastics attributes to the poor impregnation state. Consequently, many voids in the composite materials were generated, which leads to poor mechanical properties of the thermoplastic composites. In this study, the epoxy sizing on the carbon fiber surface was removed and the polyamide 6,6 solution was coated on the de-sized carbon fiber surface to improve the impregnation state and mechanical properties. Interlaminar shear strength (ILSS) of CFRPTs was estimated by implementing short beam shear tests. In addition, flexural strength was measured and the impregnation state of the composites was evaluated by calculating void content.

• Composites Research
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• v.24 no.5
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• pp.34-38
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• 2011

Carbon nanotubes (CNTs) have been widely investigated as reinforcements of CNT/polymer nanocomposites to enhance mechanical and electrical properties of polymer matrices since their discovery in the early 90's. Furthermore, the number of studies about incorporating CNTs into carbon fiber reinforced plastics (CFRP) to reinforce their polymer matrices is increasing recently. In this study, single-walled carbon nanotubes (SWNT) were dispersed in epoxy with 0.2 wt.% and 0.5 wt.%. Then, the SWNT/epoxy mixtures were processed to carbon fiber composites by a vacuum assisted resin transfer molding (VARTM) and a wet lay up method. The processed composite samples were tested for the interlaminar shear strength (ILSS). The relationship between the interlaminar shear strengths and processing, and the reinforcement mechanism of carbon nanotubes were investigated. CNT/epoxy nanocomposite specimens showed the increased tensile properties. However, the ILSS of carbon fiber composites was not enhanced by reinforcing the matrix with CNTs because of processing issues caused by increased viscosity of the matrix due to addition of CNTs particularly for a VARTM method.

• Korean Journal of Materials Research
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• v.7 no.10
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• pp.838-844
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• 1997

폴리아크릴로나트릴(PAN)계 탄소섬유 및 안정화 PAN섬유를 사용하여 제조한 페놀수지 복합재료의 열주기 산화저항성에 섬유표면의 인산코팅 유.무가 미치는 영향을 조사하였다. 각 복합재료의 열주기 산화저항성은 열중량분석기의 원리를 응용하여, 공기중에서 hot zone과 cold zone을 주기적으로 반복이동하는 열충격조건에 노출되면서 초래되는 복합재료의 중량변화를 측정하여 비교하였다. 시험변수로는 hot zone에 노출된 온도, 시간 및 싸이클횟수를 선정하였다. 이 시험방법은 비교적 단순하며, 작은 크기의 시편으로도 가능하고, 중량변화가 온-라인 모니터에서 직접 감지되므로 데이타의 신뢰성이 \ulcorner다. 각 시험조건에서 인산코팅한 섬유를 사용한 복합재료가 그렇지 않은 재료보다 고온에서의 높은 산화저항성 때문에 우수한 열주기저항성을 보여 주었다. 또한 인산코팅의 존재 여부가 열주기시험 후의 탄소섬유-페놀수지 및 안정화 PAN섬유-페놀수지 복합재료의 미세구조에 미치는 영향을 조사하였다.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.408-410
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• 2012

In this study, High temperature properties of carbon fiber reinforced composites is performed using strand specimens and resin specimens. As for the tensile test at the different temperature, the tensile modulus of resin specimens decreases slightly until the temperature reaches the glass transition temperature. but the tensile modulus of strand specimens maintains tensile modulus at the room temperature. The tensile strength of resin and strand specimens decreases rapidly until the temperature reaches the glass transition temperature.

• Polymer(Korea)
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• v.27 no.1
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• pp.52-60
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• 2003

In this work, two types of Ni-plating, namely electrolytical and electroless Ni-platings on carbon fiber surfaces, were carried out to enhance the impact resistance of composites. And the comparison between electrolytical and electroless methods on their impact properties of composite system was studied. The surface properties of carbon fibers were characterized using XRD, SEM, and contact angle measurements. The impact behaviors were investigated using an Izod type impact tester. As experimental results, it was observed that electrolessly plated Ni layers had Ni-P alloys on carbon fiber surfaces as revealed by XRD, and electrolytically Ni-plated carbon fibers showed higher surface free energies than those of the electrolessly Ni-plated carbon fibers. In particular, the impact strengths of electrolessly Ni-plated carbon fibers-reinforced plastics were strongly increased. These results were probably due to the difference of wettabilities according to the different types of Ni-plating methods.

• Composites Research
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• v.36 no.6
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• pp.388-394
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• 2023

In composites manufacturing, increasing resin impregnation is a key way to speed up the manufacturing process and improve product quality. While resin improvement is important, simple fiber surface treatments can also improve resin flowability. In this study, different plasma treatment times were applied to carbon fiber fabrics to improve the impregnation between resin and fiber. Electrical resistivity measurements were used to evaluate the dispersion of resin in the fibers, which changed with plasma treatment. The effect of fiber surface treatment on resin spreadability could be observed in real time. When inserting a carbon fiber tow into the resin, the amount of resin that soaked into the tow was measured to objectively compare resin impregnation. Five minutes of plasma treatment improved the tensile and compressive strength of the composite by more than 50%, while reducing the void content and increasing the fire point impregnation flow rate. Finally, a dynamic flexural fatigue test was conducted using a portion of the composite used as an architectural composite part, and the composite part did not fail after one million cycles of a 3 kN load.

• Composites Research
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• v.28 no.4
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• pp.232-238
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• 2015

As a new method to predict the degree of dispersion in carbon nanocomposites, the electrical resistance (ER) method has been evaluated. After CNT epoxy resin was dropped on CF tow, the change in electrical resistance of carbon fiber tow was measured to evaluate dispersion condition in CNT epoxy resin. Good dispersion of CNTs in carbon nanocomposite exhibited low change in ER due to wetted resin penetrated on CF tow. However, because CNT network was formed among CFs, non-uniform dispersion occurred due to nanoparticle filtering effect by CF tow. The change in ER for poor dispersion exhibited large ER signal change. The change in ER was used for the dispersion evaluation of CNT epoxy resin. Correlation between interlaminar shear strength (ILSS) and dispersion condition by ER method was established. Good CNT dispersion in nanocomposites led to good interfacial properties of fiberreinforced nanocomposites.