• Title/Summary/Keyword: 탄성체 성형

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Strengthening Mechanism of Hybrid Short Fiber/Particle Reinforced Metal Matrix Composites (섬유/입자 혼합 금속복합재료의 강화기구 해석)

  • 정성욱;이종해;정창규;송정일;한경섭
    • Composites Research
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    • v.13 no.1
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    • pp.50-60
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    • 2000
  • This paper presents an analytical method considering tensile strength enhancement in hybrid $Al_2O_3$ fiber/particle/aluminum composites(MMCs). The tensile strength and elastic modulus of the hybrid MMCs are even 20% higher than those of the fiber reinforced MMCs with same volume fraction of reinforcements. This phenomenon is explained by the cluster model which is newly proposed in this research, and the strengthening mechanisms by a cluster is analyzed using simple modified rule of mixtures. From the analysis, it is observed that cluster structure in hybrid MMCs increase the fiber efficiency factor for the tensile strength and the orientation factor for the elastic modulus. The present theory is then compared with experimental results which was performed using squeeze infiltrated hybrid MMCs made of hybrid $Al_2O_3$ short fiber/particle preform and AC8A alloy as base metal, and the agreement is found to be satisfactory.

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Development of the formulation and the process of DXD-19 sheet explosive (판상 화약 DXD-19 조성 및 성형 공정개발)

  • Cheun Young Gu;Lee Jin Sung
    • Journal of the Korea Institute of Military Science and Technology
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    • v.7 no.3 s.18
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    • pp.129-139
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    • 2004
  • DXD-19 is a flexible sheet explosive, which is a new polymer-bonded explosives(PBX's). DXD-19 is relatively insensitive and can be extruded into various configurations to be applied to munitions. A typical application includes multi-point initiation for the warhead, cutting/severance devices and transfer lines. The DXD-19 composition employs a binder system derived from the thermoplastic elastomer(HyTemp 4454) containing $5\%$ OH terminated with isocyanate curable for increasing mechanical properties. The use of an elastomer CAB increases its mechanical properties and the use of an energetic plasticizer BDNPF/BDNPA(F/A) improves the process ability as well as energy contents. The composition of the extruded DXD-19 formulation is formed $\%$ weight of $PETN/HyTemp/ATEC/(F/A)/CAB=72\~73/12\~13/6\~7/6\~7/1\~2$. Our safety tests of DXD-19 shows Insensitivity to an impact test and friction test, good thermal stability and excellent mechanical properties.

Development of Al-SiC Metal Matrix Composites by using Hot Press Forming Technologies (열간가압성형기술을 이용한 Ai-SiC 금속기 복합재료 개발)

  • Jeon, Ho-Jin;Kim, Tae-Won
    • Composites Research
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    • v.20 no.4
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    • pp.9-17
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    • 2007
  • Powder metallurgy has been employed for the development of SiC particle reinforced aluminum metal matrix composites by means of hot isotropic pressing and vacuum hot pressing. A material model based on micro-mechanical approach then has been presented for the processes. Densification occurs by the inelastic flow of matrix materials during the consolidation, and consequently it depends on many process conditions such as applied pressure, temperature and volume fraction of reinforcement. The model is implemented into finite element software so that the process simulation can be performed enabling the predicted relative density to be compared with experimental data. In order to determine the performance of finished products, further tensile test has been conducted using the developed specimens. The effect of internal void of the materials on mechanical properties therefore can be investigated.

Analysis of Cylindrical Tube Forming Process Using Polyurethane (고탄성체를 이용한 실린더 튜브의 축관 성형 연구)

  • La, W,K;Lee, H.W;Choi, S.;Lim, S.J;Woo, C.S.;Lee, G.A
    • Transactions of Materials Processing
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    • v.15 no.5 s.86
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    • pp.354-359
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    • 2006
  • The elastomer forming process was employed for many operations which included piercing, sheet metal forming and tube metal forming process. This paper presents cylindrical tube forming process using rubber material such as polyurethane. For elastomer forming process, tensile tests at room temperature were performed to obtain the material properties of polyurethane and tube. In particular, biaxial tensile test were carried out to obtain the coefficient of strain energy function of the rubber material. Finite element analyses were also carried out to investigate the forming load and formability of tube. It was compared with the experimental results about the forming load and the formability of tube. From these results, it was investigated a forming process to decrease the forming load for elastomer forming process.

Dynamic Deformation Characteristics of Fiber Reinforced Soils (섬유혼합토의 동적물성변형특성)

  • Jung, Sung-Yong;Kim, Dae-Il;Park, Chul-Soo;Mok, Young-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2004.03b
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    • pp.968-976
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    • 2004
  • In the paper, deformation characteristics of fiber-mixed-soils, mixed polypropylene staple fibers of 0.3% fiber content with sands of various gradation, and their effectiveness of reinforcement were evaluated. A series of Resonant Column tests were performed with specimens prepared with varying Uniformity Coefficient and constant Curvature Coefficient. Maximum shear moduli 01 fiber-mixed-soils were increased by up to 30% and modulus reduction was also restrained in nonlinear range. Normalized shear modulus reduction curves of fiber-mixed-soils shift close to the upper limit of Seed curd Idriss's curves and are located within narrower band than those of unmixed soils, which proves the effectiveness on stiffness increment by reinforcing soils with fibers.

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Complex Modulus of Alumina Green Tapes Measured by Micro Fourier Rheometer (Micro Fourier Rheometer에 의한 알루미나 그린 테이프의 Complex Modulus 측정)

  • ;;;;Michael V. Swain;Bruno Pfister
    • Journal of the Korean Ceramic Society
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    • v.36 no.2
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    • pp.122-129
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    • 1999
  • Alumina tapes, having various weight ratios of alumina powder/(alumina+binder+plasticizer), X, and binder / (binder+plsticizer), Y, were prepared and their complex modulus was measured using Micro Fourier Rheometer. As the X and Y ratios increased, Transfer function(TF) magnitude and Transfer function (TF) phase increased and decreased, respectively, indicating that the elastic modulus of the tapes depends on the weight ratios. The temperature dependence of the viscosity of the tapes was visualized by the decreased TF magnitude and the increased TF phase. The Y ratio dependence of the complex modulus related to the glass transition temperature of the tapes and the moduls change by the Y ratio was higher than that by the X ratio within the comperature of the tapes and the modulus changes by the Y ratio was higher than that by the X ratio within the composition range, investigated in the present study. The measurement of the complex modulus of the alumina tapes suggested that the TF phase should be higher that 17$^{\circ}$for the tapes to be utilized for 3-dimensional shaping.

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Characterization and 3D Analysis of PETG/POE Thermoplastic Composites (PETG/POE 열가소성 복합재료의 특성평가 및 전산해석)

  • Yu, Seong-Hun;Lee, Jong-Hyuk;Sim, Ji-Hyun
    • Composites Research
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    • v.32 no.6
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    • pp.360-367
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    • 2019
  • In order to apply thermoplastic composites using PETG resin to various industrial fields such as bicycle frames and industrial parts, it is necessary to verify the impact resistance, durability, mechanical properties and 3D analysis of the manufactured composite materials. To improve the mechanical properties, durability and impact resistance of PETG resin, an amorphous resin, in this study, compound and injection molding process were carried out enhanced various weight percent POE(polyolefin elastomer). The thermal and mechanical properties of the thermoplastic composites, and the charpy impact strength, The analysis was performed to evaluate the characteristics according to weight percent of POE. Charpy impact strength test was conducted to analyze the impact characteristics, and the fracture section was analyzed after the impact strength test. In the case of POE material-added thermoplastic composites, thermal and mechanical properties tend to decrease, but workability and impact resistance tend to be superior to those of PETG materials.

Dynamic Behaviors of Metal Matrix Composites in Low Velocity Impact (저속 충격하에서의 금속복합재료의 동적 특성)

  • ;Gamal A. Aggag;K.Takahashi
    • Composites Research
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    • v.12 no.1
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    • pp.68-75
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    • 1999
  • This study has observed that the dynamic behavior of Metal Matrix Composites (MMCs) in low velocity impact varies with impact velocity. MMCs with 15 fiber volume percent were fabricated by using the squeeze casting method. The AC8A was used as the matrix, and the alumina and the carbon were used as reinforcements. The tensile and vibration tests conducted yielded the yielded the tensile stress and elastic modulus of MMCs The low pass filter and instrumented impact test machine was adopted to study dynamic behaviors of MMCs corresponding to impact velocity. Stable impact signals were obtained by using the low pass filter. Impact corresponding to impact velocity. Stable impact signals were obtained by using the low pass filter. Impact energy of unreinforced alloy and MM s increased as the impact velocity increased. The increase of crack propagation energy was especially prominent, but the dynamic toughness of each material did not change much. To show the relation between crack initiation energy and dynamic fracture toughness, a simple model was proposed by using the strain energy and stress distribution at notch. The model revealed that crack initiation energy is proportional to the square of dynamic fracture toughness and inversely proportional to elastic modulus.

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Dynamic Properties and Settlement Characteristics of Korea Weathered Granite Soils (화강풍화토의 동적 물성치와 침하특성에 대한 연구)

  • Park, Jong-Gwan;Kim, Yeong-Uk;Lee, In-Mo
    • Geotechnical Engineering
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    • v.9 no.2
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    • pp.5-14
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    • 1993
  • Weathered granite soil is the most representative as a surface soil in Korea. In this paper, the dynamic properties and settlement characteristics of Korea granite soil are studied through the dynamic triaxial compression tests. The dynamic characteristics are very important on the analysis of the foundations under dynamic loading such as machine vibration and earthquake. Soil samples having different grain sixtes were prepared at the relative densities between 80oA and 90oA and tested to measure shear moduli and damping ratios at each level of shear strain. The measured shear moduli of weathered granite soils showed large variations according to the grain sizes, confining pressures, relative densities and shear strains. Sandy weathered granite had a little larger dynamic properties than the average values of the sand studied by Seed and Idriss. Pot the well compacted granite soils, little residual settlements occured due to dynamic loading.

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Micromechanical Model for the Consolidation Behavior in SiC-Ti Metal Matrix Composites (SiC-Ti금속기 복합재료의 강화거동에 관한 미시역학적 모델)

  • 김준완;김태원
    • Composites Research
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    • v.16 no.3
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    • pp.1-8
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    • 2003
  • Densification occurs by the inelastic flow of the matrix materials during the consolidation processes at high temperature for MMCs, and the results depend on many process conditions such as applied pressure, temperature and volume fraction of fiber and matrix materials. This is particularly important in titanium matrix composites since material failure may occur by either the applied conditions or microstructural parameters through the processes, and thus a generic model based on micro-mechanical approaches enabling the evolution of density over time to be predicted has been developed. The mode developed is then implemented into FEM so that practical process simulation has been carried out. Further the experimental investigation of the consolidation behavior of SiC/Ti-6Al-4V composites using vacuum hot pressing has been performed, and the results obtained are compared with the model predictions.