• 제목/요약/키워드: 클래딩

검색결과 146건 처리시간 0.028초

분말공급장치를 이용한 VERSAlloy의 S20C강 $CO_2$ 레이저 클래딩 ($CO_2$ Laser Cladding of VERSAlloy on the S20C with Powder Feeding)

  • 김재도;권진욱
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2001년도 추계학술발표대회 개요집
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    • pp.128-131
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    • 2001
  • Laser cladding processing allows rapid transfer of heat to the material being processed with minimum conduction into base metal, resulting in low total heat input. The effects of $CO_2$ laser cladding with powder feeding on mechanical properties of VERSAlloy were studied. Their low melting point (under 1093$^{\circ}C$) enables overlays to be applied with minimum dilution and base metal distortion. Experiment results indicated that powder feeding speed and quantity were important for laser cladding with powder feeding. The powder feeding speed should be adapted according to cladding speed for good shaping of clad layer. The effect of heat on the HAZ size can be limited and the growth of grain size of HAZ size was not serious.

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레이저 클래딩 중첩도가 표면특성에 미치는 영향 (The effects of overlapping ratio on surface properties in laser cladding)

  • 이제훈;서무홍;한유희
    • 한국레이저가공학회지
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    • 제3권1호
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    • pp.38-45
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    • 2000
  • A 4㎾ RS840 CO2 laser with a powder auto-feeding apparatus has been used to deposit multiple overlapping tracks of Ni-base superalloy on to low carbon steel. It was found that the surface roughness(turbulence) of an overlapped cladding layer decreased with the increase of the overlapping ratio in an oscillating manner. When the overlapping ratio had values of 0.62, the surface turbulence was lowest. Overlapping ratio offer significant potential for improvement of materials surface properties such as corrosion performance and wear resistance. This paper reports that the overlapping ratio shows best corrosion resistance. The tensile residual stresses generated at the higher overlapping ratio( > 0.45) and the element concentration of Fe increased in the surface layer at the lower overlapping ratio( < 0.45) may lead to worse corrosion resistance.

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레이저 클래딩 공정의 3차원 유한요소 모델링 (Three-Dimensional Finite Element Modeling of Laser Cladding Process)

  • 조계평;시호문;이흥식;조종두
    • 한국표면공학회지
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    • 제37권5호
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    • pp.279-288
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    • 2004
  • This paper describes a three-dimensional transient finite element model for a laser cladding process. In the model, an adaptive finite element technique is used for dilution control. Using the proposed finite element model, the effects of process parameters such as scanning speed, laser's power, and preheating on the dilution of clad layer, the shape of melting pool, and the temperature distribution are calculated. It is also shown that the optimal process parameters for the required dilution can be determined from the proposed finite element model. An experiment is performed to validate the proposed model. The numerical results are compared with experimental ones.

HVPE 방법에 의해 r-plane 사파이어 기판 위의 선택 성장된 GaN/AlGaN 이종 접합구조의 특성 (Characteristics of selective area growth of GaN/AlGaN double heterostructure grown by hydride vapor phase epitaxy on r-plane sapphire substrate)

  • 홍상현;전헌수;한영훈;김은주;이아름;김경화;황선령;하홍주;안형수;양민
    • 한국결정성장학회지
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    • 제19권1호
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    • pp.6-10
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    • 2009
  • 본 논문에서는 혼합소스(mixed-source) HVPE(hydride vapor phase epitaxy)방법으로 선택성장(SAC: selective area growth) GaN/AlGaN 이종접합구조의 발광다이오드를 r-plane 사파이어 기판 위에 제작하였다. SAG-GaN/AlGaN DH(double heterostructure)는 고온 GaN 버퍼층, Te 도핑된 AlGaN n-클래딩층. Gan 활성층. Mg 도핑된 AlGaN p-클래딩층. Mg 도핑된 GaN p-캡층으로 구성되어있다. GaN/AlGaN 이종접합구조의 발광다이오드의 특성을 알아보기 위해 SEM을 통한 구조적 분석과 전류-전압 측정(I-V: current-voltage measurement), 전류-광출력(EL: electroluminescence) 측정을 통하여 전기적, 광학적 특성을 평가하였다.

원심주조방식과 레이저 클래딩 증착법을 통한 화이트메탈의 기계 및 마찰특성 비교 (Comparison of Mechanical properties and Surface Friction of White Metals Produced by Centrifugal and Laser Cladded on SCM440)

  • 정재일;김동혁;박진영;오주영;최시근;김석삼;조영태;이호;함승식;김종형
    • Tribology and Lubricants
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    • 제34권3호
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    • pp.84-92
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    • 2018
  • Bearings are essential for reducing vibration and wear, in order to achieve high durability and increase longevity. White metal treatment of tilting pads via centrifugal casting method has the possibility of increasing durability. However, this manufacturing method has drawbacks such as long processing time, high defect rate, and harmful health effects. Laser cladding deposition technique is a powerful method that can address these issues by decreasing the processing time and providing good adhesion. In this study, we suggest optimum conditions for laser cladding deposition that can be used in industrial applications. We deposited a soft white metal layer on SCM440 that is primarily used in shafts to minimize wear of bearing pads. During the laser deposition process, we controlled factors such as laser power, powder feed rate, and laser head speed to determine the optimum conditions. In addition, we measured the hardness using micro Vickers, and performed field emission scanning electron microscopy, energy dispersive X-ray spectroscopy, X-ray diffraction, and friction tests to investigate the mechanical properties and surface characteristics for different parameters. Based on the experimental results, we suggest that laser power, powder feed rate, and laser head speed of 1.3 kW, 2.5 rpm, and 10 mm/s, respectively, constitute the optimum conditions for producing white metals using laser cladding.

레이저 다이오드 단면의 최적 무반사 코팅을 위한 수치해석 방법 비교 (Comparison of the Numerical Methods for the Optimum Antireflection Coatings of Laser Diode Facets)

  • 이세진;김부균
    • 한국통신학회논문지
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    • 제18권12호
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    • pp.1935-1944
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    • 1993
  • 레이저 다이오드단면의 최적 무반사 코팅 조건을 활성층 두께의 함수로써 세가지 간단한 수치해석 방법을 사용하여 계산하였다. 세가지 간단한 수치해석 방법을 사용하여 얻은 결과가 서로 가른 것은 각 방법에서 사용한 레이저 다이오드내의 유효 굴절율이 다르기 때문이다. 또한 간단한 수치해석 방법의 정확성을 검토하기위하여 정확한 수치해석 결과와 그 결과들을 비교하였다. 레이저 다이오드의 유효 굴절율이 도과모드를 구성하는 각 편면파의 입사간도에 따라 변해 굴절율이 도파모드를 구성하는 각 평면파의 입사각도 따라 변화하도록 설정한 방법이 TE와 TM 모드에 대해서 또 활성층 굴절율과 클래딩층의 굴절율차가 작은 경우 클 경우 각각에 대하여 정확한 수치해석 결과와 잘 일치함을 알 수 있었다.

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다중모드간섭 현상에 입각한 1*4 폴리머 광파워분할기의 제작 (Fabrication of a 1*4 Polymeric Optical Power Divider Based on the Multi-Mode Interference Effect)

  • 김기홍;송현채;오태원;신상영;이운영
    • 전자공학회논문지D
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    • 제35D권11호
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    • pp.85-90
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    • 1998
  • 다중모드간섭 현상에 입각한 1 4 폴리머 광파워분할기를 설계, 제작하였다. 이 광파워분할기는 2차원 유한차분 빔전파방법을 사용하여 설계하였다. 코어와 클래딩 물질로 각각 Cyclotene-3022과 UV-15이 사용되었고, 반응이온식각 공정에 의해 제작되었다. 제작된 1 4 광파워분할기의 각 출구에서의 측정된 광출력비는 TE모드에서 0.93 : 1.00 : 0.93 : 0.90, TM모드에서 0.84 : 0.94 : 1.00 : 0.83 이었다. 다중모드간섭 현상을 이용한 1 4 광파워분할기는 소자의 길이가 작고, 편광에 따른 의존도가 작은 장점이 있다.

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아크 유도 장주기 광섬유 격자의 공진 파장 특성 (Resonant Wavelength Characteristics of Arc-Induced Long-Period Fiber Gratings)

  • 정철;이호준
    • 대한전자공학회논문지SD
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    • 제39권10호
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    • pp.48-56
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    • 2002
  • 일반 광섬유에 아크 방전을 인가하여 코어 및 클래딩의 직경 변화를 발생시켜 장주기 격자를 제작하는 방법이 소개되었다. 본 연구에서는 매우 약한 아크를 반복적으로 발생시켜 광섬유에 매우 약한 변형을 수 차례 주어 광섬유 격자 직경을 정밀하게 조절 할 수있는 방법을 사용한 중첩 장주기 광섬유 격자 제조 방법을 제안하였다. 또한 위상정합 조건을 이용하여 장주기 광섬유 격자의 직경 변화에 따른 공진 파장의 변화를 이론적으로 유도하였으며, 실험을 통해 확인하였다. 또한 실험 결과 아크 유도 광섬유 격자의 주기와 공진 파장과의 관계가 위상 정합 조건과 일치하는 것을 확인하였으며, 온도 변화에 따른 공진 파장의 변화를 측정하고 기계적 강도를 측정하였다.

레이저 클래딩 공정 조건이 코발트 합금-텅스텐 카바이드 혼합 코팅층의 균열 발생에 미치는 영향 (Cracking Susceptibility of Laser Cladding Process with Co-Based Metal Matrix Composite Powders)

  • 이창민;박형권;이창희
    • Journal of Welding and Joining
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    • 제32권6호
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    • pp.41-46
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    • 2014
  • In this study, cracking susceptibility of laser cladding was investigated according to the processing parameters such as laser power, scan speed and feeding rate with blended powders of stellite#6 and technolase40s (WC+NiCr). The solidification microstructure of clad was composed of Co-based dendrite structures with ${\gamma}+Cr7C3$ eutectic phases at the dendritic boundaries. The crack propagation showed transgranular fracture along dendritic boundaries due to brittle chrome carbide at the eutectic phases. From results of fractography experiments, the fracture surface was typical cleavage brittle fracture in the clad and substrate. The number of clad cracks, caused by a tensile stress after the solidification, increased with increase of laser power, scan speed and feeding rate. Increase of the laser power caused large pores by facilitating WC decarburizing reaction. And the pores affected increase of crack susceptibility. High scan speed caused increment of clad cracks due to thermal stress and WC particle fractures. Also, increase of the feeding rate accompanied an amount of WC particles causing crack initiation and decarburizing reaction.

와이어 공급에 의한 Inconel의 Nd:YAG 레이저 클래딩 (Nd:YAG Laser Cladding of Inconel with Wire Feeding)

  • 김재도;배민종;팽윤
    • Journal of Welding and Joining
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    • 제18권3호
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    • pp.83-88
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    • 2000
  • Laser cladding processing allows rapid transfer of heat to the material being processed with minimum conduction into base metal, resulting in low total heat input. The effects of Nd:YAG laser cladding with wire feeding on the mechanical properties of Inconel alloy were investigated. inconel alloy is used as the material of nuclear steam generator tubing because of its mechanical properties and corrosion resistance properties. The device for Nd:YAG laser cladding with wire feeding was designed. It consists of the wire feeding system, the wire cladding system and the shielding gas system which prevents the clad layer from being oxidized. Experimental as results indicated that the wire feeding direction and position were important for laser cladding with wire feeding. The wire feeding speed should be adapted according to cladding speed for good shaping of clad layer. The effect of heat on the HAZ size can be limited and the growth of grain size of HAZ size was not serious. The hardness of clad layer and heat affected zone increased with increasing of cladding speed.

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