• Title/Summary/Keyword: 크리프 해석

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Thermal Stress Evaluation by Elastic-Creep Analysis during Start-up of Boiler Header (보일러 헤더 기동시의 탄성 크리프 해석에 의한 열응력 평가)

  • Shin, Kyu-In;Yoon, Kee-Bong
    • Journal of the Korean Society of Safety
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    • v.24 no.2
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    • pp.17-22
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    • 2009
  • Thermal stress and elastic creeping stress analysis was conducted by finite element method to simulate start-up process of a boiler header of 500MW standard fossil power plant. Start-up temperature and operating pressure history were simplified from the real field data and they were used for the thermal stress analysis. Two kinds of thermal stress analysis were considered. In the first case only temperature increase was considered and in the second case both of temperature and operating pressure histories were considered. In the first analysis peak stress was occurred during the temperature increase from the room temperature. Hence cracking or fracture may occur at the temperature far below the operating maximum temperature. In the results of the second analysis von Mises stress appeared to be higher after the second temperature increase. This is due to internal pressure increase not due to the thermal stress. When the stress components of radial(r), hoop($\theta$) and longitudinal(z) stress were investigated, compression hoop stress was occurred at inner surface of the stub tube when the temperature increased from room temperature to elevated temperature. Then it was changed to tension hoop stress and increased because of the operating pressure. It was expected that frequent start-up and shut-down operations could cause thermal fatigue damage and cracking at the stub tube hole in the header. Elastic-creeping analysis was also carried out to investigate the stress relaxation due to creep and stabilized stress after considerable elapsed time. The results could be used for assessing the creep damage and the residual life of the boiler header during the long-tenn service.

Development of User Subroutine Program Considering Effect of Neutron Irradiation on Mechanical Material Behavior of Austenitic Stainless Steels (중성자 조사에 따른 오스테나이트 스테인리스 강의 기계적 재료거동 변화를 고려한 사용자 정의 보조 프로그램 개발)

  • Kim, Jong Sung;Jhung, Myung Jo;Park, Jeong Soon;Oh, Young Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.9
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    • pp.1127-1132
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    • 2013
  • The failure of reactor internals may have a significant effect on the safe operation and shutdown of a reactor. Various agings related to neutron irradiation occur or can potentially occur in the reactor internals owing to high neutron irradiation levels. Austenitic stainless steel, one of the principal materials constituting the reactor internals, shows different mechanical material behaviors such as tensile/creep properties and fracture toughness with neutron irradiation levels. This variation should be considered when the structural integrity of the reactor internals against agings during the design lifetime or continued operation period is evaluated. In this study, user subroutine programs considering the variation of mechanical material behaviors with neutron irradiation levels were developed. The programs were validated by testing them for various conditions.

Comparison of Future Dangerousness Prediction Models for Long-Term Behaviors of Concrete Cable-Stayed Bridges (콘크리트 사장교 장기거동에 대한 장래 위험성 예측 모델의 비교)

  • Lee, Hwan Woo;Kang, Dae Hui
    • Journal of Korean Society of societal Security
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    • v.1 no.3
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    • pp.51-57
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    • 2008
  • The long-term behaviors of prestressed concrete cable-stayed bridges are considerably influenced by the time dependant material characteristics such as creep and shrinkage. This study investigated the influences of the change of relative humidity by application of the CEB-FIP model and ACI model, which are generally used in the prediction of long-term behavior of concrete structures. In case of the moment of girder, CEB-FIP model predicted a bigger effect of relative humidity change than the ACI model. Furthermore, the effect was significant. Also, the long-term behaviors between these models were different each other even under the same material condition. Therefore, the prediction of the long-term behavior should be compensated after comparative analysis with the results of material tests of each construction site and between the different models.

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Numerical Prediction of Permanent Deformation of Automotive Weather Strip (자동차용 웨더스트립의 영구변형 예측)

  • Park, Joon-Chul;Min, Byung-Kwon;Oh, Jeong-Seok;Moon, Hyung-Il;Kim, Heon-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.4
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    • pp.121-126
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    • 2010
  • The automotive weather strip has functions of isolating of water, dust, noise and vibration from outside. To achieve good sealing performance, weather strip should be designed to have the high contact force and wide contact area. However, these design causes excessive permanent deformation of weather strip. The causes of permanent deformation is generally explained to be the chemical material detrioration and physical variation and cyclic loading, etc. This paper introduces a numerical method to predict the permanent deformation using the time dependent viscoelastic model which is represented by Prony series in ABAQUS. Uniaxial tension and creep tests were conducted to obtain the material data. And the lab. test for the permanent deformation was accelerated during shorter time, 300 hours. The permanent deformation of weather strip was successfully predicted under the different loading conditions and different section shapes using the suggested numerical process.

A Constitutive Model Using the Spacing Ratio of Critical State (한계상태 간격비를 이용한 구성모델)

  • Lee, Seung-Rae;O, Se-Bung;Gwan, Gi-Cheol
    • Geotechnical Engineering
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    • v.8 no.2
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    • pp.45-58
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    • 1992
  • An elasto-plastic constitutive model for geological materials, which satisfies the flezibility and stability at the same time, can be used in a number of geotechnical problems. Using the spacing ratio of critical state, a flexible model is proposed based on the stability of modified Camflay model. The spacing ratio of critical state can be simply evaluated, and practically used in describing the undrained shearing behavior of clay. The proposed model has precisely predicted the stress paths and stress -strain relationships, compared with the modified Camflay model, with respect to undrained triaxial test results. Besides, the effects of strain rate, creep, and relaxation can also be considered. Using the quasi-state boundary surface, the constitutive relations are well predicted. Therefore, it is found that the assumption of associative flow rule is well posed for undrained behavior of normally consolidated clay.

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Jacking Force and Camber for Precast Concrete Slab Reinforcing (프리캐스트 콘크리트 슬래브 보강을 위한 잭킹력과 솟음)

  • Lho, Byeong-Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.2
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    • pp.43-48
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    • 2021
  • Precast concrete can be used to reduce construction period and enhance construct ability. However structural problems could be occurred due to the wrong application of boundary condition and misunderstanding of structural behavior in the process of segmentation of original structure system. I experienced a serious deflections and cracks due to the increase of bending moment and creep after the construction of precast concrete slab, and we learned that this is from the misunderstanding of support conditions and structure behaviors of precast slab panel. Two support columns under the precast slab are inserted to reduce the bending moment, and the camber according to jacking force should be estimated for the structural safety during the reinforcing work. A proper support condition and the flexural stiffness of precast concrete slab were applied to check the deflection and crack for existing structure by inverse analysis, and we can estimate the camber according to jacking force of the precast concrete slab, and suggest a method to make safe structure.

Long-term Behavior Characteristics of Backfilled Ground by EPS (EPS로 뒷채움된 지반의 장기거동특성)

  • Chun, Byung-Sik;Jung, Chang-Hee;Choi, Hui-Rim
    • Journal of the Korean Geotechnical Society
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    • v.23 no.10
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    • pp.151-161
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    • 2007
  • EPS provides a superb self-sufficient stability. Studies on the process of EPS construction method focus on the inchoate phase of general construction, which is increasingly applied to construction sites throughout the world. Unfortunately, there has been little study on the durability and long-term soil behavior involving EPS materials. In this study, the boring, in-site and laboratory tests were conducted to examine the long-term soil behavior in the back-filling of alternating behind the side to which EPS was applied. And results of finite element analysis considering various test results and the soil behavior data measured during the construction show that EPS construction method is a superb process that relieves the load and consequently reduces the settlement, alleviates the stress on the abutment, and prevents lateral flow.

A Study on the Development of Unified Ball Valve and Polyethylene-Steel Pipe Via Virtual Manufacturing and Experimental Approach (가상생산 및 실험을 통한 폴리에틸렌관과 금속관 일체형 볼 밸브의 개발에 관한 연구)

  • Suh, Yeong-Sung;Yoo, Je-Hyuk;Ji, Min-Wuk;Song, Jeong-Hyun;Lee, Jae-Yoon
    • Journal of the Korean Institute of Gas
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    • v.14 no.1
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    • pp.47-54
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    • 2010
  • In order to reduce the number of installation processes and the cost, a unified ball valve and polyethylene-steel pipe is proposed and tested. An integrated design approach is carried out such that a virtual manufacturing based on finite-element analysis is first performed in order to examine contact conditions under exaggerated temperature variations (${\Delta}T\;=\;60^{\circ}C$ and $-50^{\circ}C$ for summer and winter, respectively). From the final design configuration, it was predicted that the maximum contact pressures are 71 and 8.1 MPa for summer and winter, respectively, at relatively larger contact surface. Based on this observation, a prototype model is fabricated to go through an actual leakage test. The prototype pipe passed a hydrostatic strength test successfully, showing no leakage at even much higher (54 MPa) than the operational pressure (0.25 MPa).

The Formation of Serrated Grain Boundaries and Its Influence on Boron Segregation and Liquation Behavior (파형 결정립계 생성이 보론 편석 및 액화거동에 미치는 영향)

  • Hong, H.U.;Kim, I.S.;Choi, B.G.;Yoo, Y.S.;Jo, C.Y.
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.73-73
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    • 2010
  • 합금원소가 다량 첨가된 고합금강, 스테인리스강, Ni기 초내열합금 등은 용접시 혹은 후열처리 동안 열영향부 (HAZ: heat-affected-zone)에서 결정립계를 따라서 액화균열이 종종 발생한다. 이러한 액화균열은 급속한 가열시 HAZ의 결정립계가 국부적으로 용융되어 액상필름을 형성하고, 냉각시 수축으로 인한 인장구속응력에 의해 필름을 따라서 균열이 발생하여 생성된다. HAZ 결정립계 액화는 탄화물, 황화물, 인화물, 보론계 화합물 등이 급가열시 기지와의 반응에 의해 표피 액상을 형성하는 조성적 액화 (constitutional liquation)에 의한 액상의 결정립계 침투로 설명되거나, 결정립계 자체의 용융점을 상당량 낮추는 보론(B), 인(P), 황(S)등의 편석에 의한 국부적 입계 용융으로 주로 연관 지어 해석한다. HAZ 액화균열은 고온 입계균열 현상이므로, 결정립계의 특성에 따라 크게 영향을 받으며 결정립계 character 설계에 의해 액화균열 저항성을 개선시킬 수 있음을 유추할 수 있다. 한편, 본 연구자들은 최근 Ni기 초내열합금에 있어 입계 serration 현상을 새롭게 발견하였으며, 이론적 접근법을 통해 serration을 위한 특별한 열처리 방법을 개발하였다. 형성된 파형입계는 결정학적인 관점에서 조밀 {111} 입계면을 갖도록 분해 (dissociation)되어 낮은 계면에너지를 갖게 됨을 확인하였으며, 입계형상 변화뿐만 아니라 탄화물 특성변화까지 유도하여 크리프 수명을 기존대비 약 40% 정도 향상시킴을 확인하였다. 본 연구에서는 이러한 직선형 입계 대비 'special boundary'로 간주되는 파형입계가 도입될 경우, 보론 편석 및 HAZ 액화거동에 미치는 영향을 고찰하고자 하였다. SIMS (secondary ion mass spectrometry)를 이용하여 열처리 직후 결정립계 보론편석 정도를 비교하였다. 파형입계 시편의 경우, 일반직선형 시편에 비해 결정립계에 보론편석 저항성이 우수함을 확인할 수 있었다. 재현 HAZ 열사이클 시험을 통해 미세조직을 정량적으로 분석하였다. 파형입계 시편 및 일반직선형 시편 모두 최고온도 $1060^{\circ}C$이상부터 입계 탄화물이 기지내로 완전 용해되고 입계가 액화되기 시작하였다. 최고온도별로 입계액화비율을 정량적으로 비교한 결과, 파형입계가 직선입계 대비 훨씬 낮음을 확인할 수 있었으며, 때때로 액화된 필름이 입계를 따라 전파되지 않고 부분적으로 단락되어 있음이 관찰되었다. 액화시험 후 투과전자현미경을 이용한 EDS (energy dispersive spectrometry) 분석을 통해 결정립계 액화의 주요원인은 입계 $M_{23}C_6$의 조성적 액화반응 보다는 보론 편석 (원자 및 $M_{23}(CB)_6$)으로 인한 결정립계 국부용융이 더 유력함을 유추할 수 있었다. 따라서 상기 결과로부터 입계구조가 안정되어 계면에너지가 낮은 파형입계가 보론편석에 대한 저항성이 우수하였으며, 이러한 결과는 액화 저항성에 대응되어 영향을 미침을 알 수 있었다. 게다가 파형입계에 액상 필름이 생성되더라도 낮은 계면에너지에 의해 비롯된 상대적으로 낮은 적심성 (wettability)에 의해 필름이 쉽게 전파되지 않음을 'Smith 입계 wetting 이론'을 이용하여 해석할 수 있었다.

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Evaluation of Loss of Prestress Force of Tensile Anchor by Long Term Measurement (장기계측을 통한 인장형 앵커의 인장력 손실 평가)

  • Lee, Bongjik;Lee, Jongkyu
    • Journal of the Korean GEO-environmental Society
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    • v.16 no.10
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    • pp.15-22
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    • 2015
  • In this study, to evaluate the long-term behavior characteristics and the loss of prestress force, the long-term measurement of the tensile anchors in the actual construction was performed and the results were analyzed comparing with the existing estimation. As the reinforcement member used for the purpose of slope stability or uplift-resisting of the permanent structure, etc, the permanent anchor should maintain the functions during the performance period of the structure differently from the temporary anchor. However, as the time passes by, since the relaxation and the creep of the anchor occur constantly, the management for the loss of tensile force is essential to perform the functions stably. So far, the loss of the tensile force has been estimated according to the reduction of the prestress using elasticity theory and using the relaxation value according to the type of tension member and the test using the long-term measurement is limited. Therefore, in this study, the site condition and the ground were investigated for the tensile anchor in the actual construction and the long-term measurement results more than 500 days was analyzed by installing the loadcell, inclinometer and the groundwater level gauge. In addition, the long-term behavior characteristics were evaluated by comparing the disposition of the measured earth retaining wall and the tension force loss of the anchor with the existing interpretation results. In the evaluation results, the most of the tension force loss occurs within 90 days and the loss was measured less than the estimated values.