• Title/Summary/Keyword: 크리프 수명

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A Study on Life Assessment for In-Service High-Temperature Components Using Image Processing Technique (컴퓨터 화상처리 기법을 이용한 고온 구조물의 수명평가 연구)

  • 김효진;정재진
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.4
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    • pp.44-50
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    • 1998
  • The creep life fraction can be evaluated by the degree of grain deformation since the grain of Cr-Mo base metal deforms in the direction of stress. The grain deformation method using image processing technique is developed for life assessment of in-service high-temperature components. The new assessment model of grain deformation method is presented to apply to in-service components and is verified by interrupted creep test for ex-serviced material of 1Cr-0.5Mo steel. The proposed model, which is irrespective of stress direction, is to evaluate mean of the absolute deviation for the measured ratios which are diametrical maximum to minimum dimensions for grains.

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A Case Study of Remaining Life Assessment for Boiler Header (고온 보일러 헤더의 잔여수명평가 사례 연구)

  • Baek, U.B.;Lee, H.M.;Park, J.S.;Kim, D.J.;Yoon, K.B.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.274-279
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    • 2001
  • Creep-fatigue crack growth behavior was experimentally measured particularly when a crack was located in the heat affected region of 1Cr-0.5Mo steel. Load hold times of the tests for trapezoidal fatigue waveshapes were varied among 0, 30, 300 and 3,600 seconds. Time-dependent crack growth rates were characterized by the $C_t$-parameter. It was found that the crack growth rates were the highest when the crack path was located along the fine-grained heat affected zone(FGHAZ). Cracks located in other heat affected regions had a tendency to change the crack path eventually to FGHAZ. Creep-fatigue crack growth law of the studied case is suggested in terms of $(da/dt)_{avg}$ vs. $(C_t)_{avg}$ for residual life assessment.

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Development of On-Line Life Monitoring System for high-Temperature Header of Fossile Powder Plant Boiler (화력발전소 보일러 고온헤더의 실시간 수명 감시시스템 개발)

  • 윤필기;정동관;윤기봉
    • Journal of Energy Engineering
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    • v.8 no.4
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    • pp.605-611
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    • 1999
  • Conventional methods for assessing remaining life of critical high temperature components in fossil power plants rely on nondestructive inspection practices and accompanying life analysis based on fracture mechanics By using these conventional methods. It has been difficult to perform uninterrupted in-service inspection for life prediction. Thus, efforts have been made for developing on-line remaining life monitoring systems employing information on the shape of structures, operating variables and material properties. In thus study, a software for on-line life monitoring system which performs real-time life evaluation of a high temperature system headers was developed. The software is capable of evaluating creep and fatigue life usage from the real-time stress data calculated by using temperatures/stress transfer Green functions derived in advance for the specific headers. The major benefits of the developed software life in determining future operating schedule, inspection interval, and replacement plan by monitoring real-time life usage based on prior operating history.

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[ $C^{\ast}$ ]-integral Based Life Assessment of High Temperature Pipes ($C^{\ast}$-적분에 기초한 고온배관 수명평가)

  • Lee Hyungyil
    • Journal of the Korean Institute of Gas
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    • v.4 no.4 s.12
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    • pp.25-33
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    • 2000
  • In recent years, the subject of remaining life assessment has drawn considerable attention in power plants, where various structural components typically operate at high temperature and pressure. Thus a life prediction methodology accounting for high temperature creep fracture is increasingly needed for the components. Critical defects in such structures are generally found in the form of semi-elliptical surface crack, and the analysis of which is consequently an important problem in engineering fracture mechanics. On this background, we first develop an auto mesh generation program for detailed 3-D finite element analyses of axial and circumferential semi-elliptical surface cracks in a piping system. A high temperature creep fracture parameter $C^{\ast}$-integral is obtained from the finite element analyses of generated 3-D models. Post crack growth module is further appended here to calculate the amount of crack growth. Finally the remaining lives of surface cracked pipes for various analytical parameters are assessed using the developed life assessment program.

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Damage Analysis of Turbopump Turbine considering Creep-Fatigue effects (크리프-피로 영향을 고려한 터보펌프 터빈의 손상해석)

  • Lee, Mu-Hyoung;Jang, Byung-Wook;Kim, Jin-Han;Jeong, Eun-Hwan;Jeon, Seong-Min;Lee, Soo-Yong;Park, Jung-Sun
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.18 no.1
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    • pp.1-10
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    • 2010
  • Structures under high temperature may have creep behavior and fatigue behavior. Durability study of the structures need the damage analysis with the creep-fatigue effects. In this paper, the damage analysis is studied for a turbine blade in the turbopump for a liquid rocket engine which is operated under high temperature condition. First of all, the load cycle is required for defining the operational characteristics of turbopump. The thermal stress analysis is done for a turbine blade of the turbopump. The stress analysis results are used to judge damage due to the creep and the fatigue. The strain-life method with miner rule is used for fatigue damage analysis. The Larson-Miller parameter master curve and robinson rule are used for the creep damage analysis. The linear damage summation method is used to consider creep-fatigue effects of turbopump turbine. Finally, the analysis results for fatigue and the influence are compared to figure out the damage phenomenon of the turbopump turbine.

Creep-Fatigue Crack Growth at CrMo Steel Weld Interface (CrMo강 용접계면균열의 크리프-피로 균열성장거동)

  • Baek, Un-Bong;Yoon, Kee-Bong;Lee, Hae-Moo;Suh, Chang-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.12
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    • pp.3088-3095
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    • 2000
  • Creep-fatigue crack growth behavior was experimentally measured particularly when a crack was located in the heat affected region of lCr-5Mo steel. Load hold times of the tests for trapezoidal fatigue waveshapes were varied among 0, 30, 300 and 3,600 seconds. Time-dependent crack growth rates were characterized by the $C_r$parameter. It was found that the crack growth rates were the highest when the crack path was located along the fine-grained heat affected zone(FGHAZ). Cracks located in other heat affected regions had a tendency to change the crack path eventually to FGHAZ. Creep-fatigue crack growth law of the studied case is suggested in terms of (da/dt)$_{avg}$ vs. ($C_t$)$_{avg}$ for residual life assessment.

Evaluation of Creep Behaviors of Alloy 690 Steam Generator Tubing Material (Alloy 690 증기발생기 전열관 재료의 크리프 거동 평가)

  • Kim, Jong Min;Kim, Woo Gon;Kim, Min Chul
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.15 no.2
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    • pp.64-70
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    • 2019
  • In recent years, attention has been paid to the integrity of steam generator (SG) tubes due to severe accident and beyond design basis accident conditions. In these transient conditions, steam generator tubes may be damaged by high temperature and pressure, which might result in a risk of fission products being released to the environment due to the failure. Alloy 690 which has increased the Cr content has been replaced for the SG tube due to its high corrosion resistance against stress corrosion cracking (SCC). However, there is lack of research on the high temperature creep rupture and life prediction model of Alloy 690. In this study, creep test was performed to estimate the high temperature creep rupture life of Alloy 690 using tube specimens. Based on manufacturer's creep data and creep test results performed in this study, creep life prediction was carried out using the Larson-Miller (LM) Parameter, Orr-Sherby-Dorn (OSD) parameter, Manson-Haford (MH) parameter, and Wilshire's approach. And a hyperbolic sine (sinh) function to determine master curves in LM, OSD and MH parameter methods was used for improving the creep life estimation of Alloy 690 material.

Evaluation of the High Temperature Degradation of the Rotor of a 500 MW Tandem Steam Turbine (500 MW급 텐덤형 스팀 터빈 로터의 고온 열화평가)

  • Ku, Dae-Hwan;Yoo, Ho-Sun;Moon, Seung-Jae
    • Plant Journal
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    • v.10 no.1
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    • pp.40-46
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    • 2014
  • The metallographic examination and hardness measurements were conducted for the rotor of the 500 MW tandem steam turbine of Unit 4 in Dangjin Thermal Power Plants at the locations of steam inlet where the high temperature steams pass; high and intermediate pressure turbines. Creep cavity and degradation levels of optical micrographs of them are observed. The remaining life time of 201,523h for the rotor of the 500 MW tandem steam turbine of Unit 4 in Dangjin Thermal Power Plants was determined by the results of the inspection.

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An Experimental Study on the Characteristics of Seismic Isolators under Extreme Conditions (교량 지진격리받침의 극한특성에 대한 실험적 고찰)

  • Kwahk, Im-Jong;Yoon, Hye-Jin;Kim, Young-Jin
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.105-108
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    • 2008
  • For the early seismic isolation design in Korea, foreign products of isolation bearings were used. But these days, the application of domestic products of isolation bearings is increasing. However various experimental studies can be found very seldom on the extreme and lonr term behaviors of isolation bearings. In this study, we considered the laminated rubber type isolation bearings that have many application cases in Korea and we evaluated their shear strength, long term characteristics such as aging and creep affecting shear strength of bearings in long term period. For the reality of experiments, fabricated isolation bearing specimens are designed for a real structure and shear loading was applied under design compressive loads. To evaluated aging effect, the specimens were exposed to high temperature environment for certain period and their shear properties were measured to compare with their original values. Also we measured creep amount of isolation bearings under constant compressive load for 1,000 hours and estimated creep amount after 60 years compatible with general life cycle of bridges.

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Creep Analysis of Type 316LN Stainless Steel Using Reference Stress (참조응력을 이용한 316LN 스테인리스강의 크리프 해석)

  • Kim, Woo-Gon;Ryu, Woo-Seog
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.2122-2129
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    • 2002
  • Creep damage using a reference stress(RS) was analyzed for type 316LN stainless steel. The generalized K-R equation was reconstructed into the RS equation using a critical stress value $\sigma$. The RS equation was derived from the critical stress in failure time $t_f$ instead of material damage parameter $\omega$, which indicates the critical condition of collapse or approach to gross instability of materials during creep. For obtaining the reference stress, a series of creep tests and tensile tests were conducted with at 55$0^{\circ}C$ and $600^{\circ}C$. The stress-time data obtained from creep tests were applied to the RS equations to characterize the creep damage of type 316LN stainless steel. The value of creep constant r with stress levels was about 18 at 55$0^{\circ}C$ and 21 at $600^{\circ}C$. This value was almost similar with r = 24 in the K-R equation, which was obtained by using damage parameter $\omega$. Relationship plots of creep failure strain and life fraction $(t_f /t_r)$ were also obtained with different λ values. The RS equation was therefore more convenient than the generalized K-R equation, because the measuring process to quantify the damage parameter $\omega$ such as voids or micro cracks in crept materials was omitted. The RS method can be easily used by designers and plant operator as a creep design tool.