• Proceedings of the Korean Society of Disaster Information Conference
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• 2023.11a
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• pp.105-106
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• 2023

본연구는 콘크리트 타설과정에서 반복되는 펌프카 사고를 예방하기 위해서 설계 및 제작의 품질관리와 현(現))정기검사 기준을 개선해야 한다는 점을 제안하며, Booms 파단 사고 예방대책 제시가 목적이고, 최근 1~2년 사이에 발생한 펌프카 기계적 결함 사고의 현황조사와 사고 특징을 분석하고, 펌프카 장비의 검사기준 및 조정원의 자격과 기능교육 기준 마련의 필요성 확인한다. 붐대의 안전성 확인하기 위해서는 선행연구의 구조적 안전성 평가와 최대응력 부위에 대한 선행연구의 유한요소 해석모델 자료를 재분석하고, 2단 붐이 타설중 가장 많은 힘을 받는지와 파괴 가능성을 확인한다. Booms의 유한요소 모델 해석 결과 펌프카는 타설 과정에서 진동으로 피로 하중을 받을 수 있다는 동적해석과 정적해석 재검토 결과 가장 취약한 부위는 2단 붐이었으며, 2st 붐은 제작단계에서 부재 두께를 증가시키고, 상단부에 철판 보강을 권장한다. 펌프카 사고를 방지하기 위해서는 제조사는 생산단계에서 2st Boom 상단에 보강판 부착이 필요하고, 정기검사 비용 현실화와 비파괴 검사를 의무 검사로 반영이 필요하다고 제언한다.

• Journal of the Korea Institute of Construction Safety
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• v.6 no.1
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• pp.7-11
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• 2024

Pump car is an equipment that transports concrete products as needed to the place where they are poured. In order to pour a large amount of concrete in a short period of time, using a pump car is the most efficient in terms of economic efficiency and quality control. However, recently, many casualties have occurred due to boom damage during concrete pouring, so this study suggests that improvements are needed in the equipment manufacturing stage, inspection standards for old equipment, and equipment rental system. The reason is that, as a result of the finite element analysis of the pump car, the significant stress acting at the second stage of the boom and the maximum stress at the top of the boom were found to be 895.39 MPa, and M.S. Since it was evaluated the lowest at 0.04, the need for reinforcement was recognized. And it was confirmed that the 2nd stage boom was the most stressful and vulnerable part of the 1st to 5th stage booms. Therefore, it is necessary to increase the thickness and rigidity of members at the design and manufacturing stage, and to reinforce the steel plates of currently used equipment. In addition, it is urgent to establish a system that makes non-destructive testing mandatory for all general construction machinery and holds inspection agencies responsible for missing boom defects during non-destructive testing and regular inspections.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.3
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• pp.57-62
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• 2020

Concrete pump cars are a type of construction equipment that continuously supplies concrete using hydraulic pressure. When manually casting concrete, there may be a problem in the final quality of the concrete due to differences in the degree of cure between the pre-poured and subsequent concretes. Concrete pump cars are the most efficient machines to supply concrete in the shortest time; however, it is difficult to calculate their margin of safety during operation. In this paper, we verified the structural safety of the concrete pump car using a static/dynamic analysis at various position angles. Next, these results were compared with experimental results; strains using strain gages were compared with the strains measured using FEM software to verify the static analysis. In addition, the maximum displacement during the pumping was measured and it was used for fatigue analysis to evaluate the dynamic structural safety.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2000.04a
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• pp.345-348
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• 2000

본 사례는 국내 APT 건설 현장에서 수행된 식스시그마 프로젝트에 대한 것으로 폐콘크리트 발생 저감 및 잔량발생에 영향을 미치는 주요 인자들을 파악하고 개선안을 도출하는 과정을 보였다. 프로젝트는 식스시그마의 방법론을 따라 정의, 측정, 분석, 개선, 관리의 절차에 따라 주요 변수를 규명하고 개선안을 찾아내는 식으로 진행되었다. 분석결과 폐콘크리트 발생을 줄이기 위해서는 첫째, 거푸집 시공 및 타설 프로세스를 개선하고 둘째, 압송관 및 펌프카 내 잔여 레미콘을 최소한으로 감소시키며 셋째, 최종적으로 남은 레미콘을 재활용할 수 있도록 하는 세가지로 요약되었다

• KSCE Journal of Civil and Environmental Engineering Research
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• v.39 no.4
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• pp.477-483
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• 2019

Recently, precast type SCP modules are being used instead of PSC structures in order to reduce the construction period and costs of special structures such as nuclear power plants and LNG storage tanks. The inside of the SCP module is connected with a stud for the integral behavior of the steel and concrete, and the use of high fluidity concrete is required. High fluidity concrete generally has a high content of binder, which leads to an increase in hydration heat and shrinkage, and a problem of non-uniform strength development. Therefore, in this study, fluidity and passing performance of high fluidity concrete according to material properties are investigated to select optimum mix design of low binder based high fluidity concrete. Mechanical properties of high fluidity concrete before and after pumping are examined using pump car. The filling performance of SCP mock-up members was evaluated by using high fluidity concrete finally.

• Korean Journal of Construction Engineering and Management
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• v.13 no.6
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• pp.121-132
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• 2012

The current estimation system of construction equipment cost was first introduced in 1960's when general contractors had ownership of equipment. However, most of construction equipment in construction sites has been rented from equipment leasing company these days. Therefore, the improvement of current cost estimation system is therefore inevitable in order to advance domestic construction industry. This study is aimed to suggest the improved system by analyzing nationwide market rental rates of major construction equipment. A user friendly prototype of actual database grounded on actual market rental rates collected from over 200 leasing companies in the nation was proposed. The database includes various rates and statistics analyzed by different form of contract as well as different region. Using the collected data, "The Cost Estimate System in Construction Equipment Database" was developed by using VBA(Visual Basic for Applications). The system makes users convenient to utilize the rental rates by choosing equipment and region, and various types of contract.