• Title/Summary/Keyword: 콘크리트 노즐

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Buildability of 3D Printed Concrete Structures at Various Nozzle Speeds and Aspect Ratios (노즐이동속도와 변장비에 따른 3D 프린팅 콘크리트 구조물의 시공성)

  • Park, Ji-Hun;Lee, Jungwoo;Joh, Changbin;Yang, In-Hwan
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.375-382
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    • 2019
  • In this study, an experimental study on the buildability of the structure using the developed printing materials and equipment was performed. Experimental variables included the moving speed of nozzles(=80 and 100mm/s), the revolutions per minute (RPM) of screw in discharge buckets, and the aspect ratio(=1.67 and 5.00) reflecting wall length of the structures. Buildability of the 3D printed concrete structures was analyzed based on the maximum decomposition layer and collapse patterns of the structures according to the experimental variables. The nozzle movement speed of 80mm/s and the aspect ratio of 1.67 were favorable for 3D printing in this study. The collapse process of structure due to uneven layer decomposition was also analyzed through the relative displacement measurement of the lower part of the structure during printing.

방사성 폐기물 유리화를 위한 이송식 아크 플라즈마 전산해석

  • Go, Ju-Yeong;Choe, Su-Seok
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.194.1-194.1
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    • 2016
  • 방사성 폐기물의 운반이나 장기 보관 시 방사성 물질의 침출을 차단하기 위한 유리화 기술을 실현하기 위해 이송식 아크 플라즈마에 대해 전산해석을 수행하였다. 본 연구에서는 운전전류나 아크길이와 같은 운전조건 변화에 따른 열플라즈마의 특성 변화 뿐만 아니라 150 kW급 고출력 이송식 아크 플라즈마의 최적 설계를 위하여 핵심 부품인 파일럿 노즐의 길이와 직경 변화에 따른 예상 용융영역을 전산해석 하여 방사성 폐기물의 유리화 기술을 상업적으로 이끌어내는데 기초 자료를 제공하고자 하였다. 노즐직경은 4, 5, 6 mm로 변화시켰으며, 길이는 2, 4, 6mm로 하였다. 이러한 다양한 설계조건에 대하여 운전변수로는 전류 200 A, 방전 기체인 알곤의 유량 15 L/min, 아크 길이 2 cm로 고정하였다. 전산해석 결과 노즐직경이 작을수록 아크압축 효과에 의해 중심부에서 최고 온도가 높은 열플라즈마 제트를 발생시킬 수 있으나, 반경방향으로 온도구배가 커서 고온 구간이 급격히 감소하는 경향이 예상되었다. 반면 노즐직경이 증가할수록 아크 압축효과는 줄어들지만 반경방향으로 온도가 완만히 감소하여 콘크리트가 대부분인 유리화 대상물질을 충분히 용융시킬 수 있는 $2,600^{\circ}C$ 이상의 고온 면적이 넓어지게 될 것으로 예상되었다. 또한, 노즐길이가 줄어들 경우 아크방전의 안정성은 다소 떨어 질 수 있으나 수 있으나 고온의 열플라즈마 제트가 반경방향으로 효과적으로 넓어 질 수 있음이 예측되었다. 따라서 고온 영역의 확장 관점에서 이송식 아크 플라즈마 토치를 제작할 경우 아크의 안정성을 유지하는 범위 내에서 파일럿 노즐의 직경을 크게 하고 길이는 짧게 하는 것이 효과적인 유리화를 위해 유리할 것으로 예상되었다.

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Requirement Analysis Study for Development of 3D Printing Concrete Nozzle for FCP Manufacturing (FCP 제작용 3D 프린팅 콘크리트 노즐 개발을 위한 요구사항 분석연구)

  • Youn, Jong-Young;Kim, Ji-Hye;Kim, Hye-Kwon;Lee, Donghoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.65-66
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    • 2022
  • In the construction industry, interest in technologies such as 3D Construction Printing (3DCP) is increasing, and research is being conducted continuously. In the case of atypical architecture, different shapes must be implemented, and the introduction of 3D printing technology is intended to solve it. Our researchers are conducting research to produce Free-form Concrete Panel (FCP). It automatically manufactures the FCP's formwork without any error with the design shape. At this time, the concrete nozzle based on the 3D printing technology is developed and the concrete is precisely extruded into the manufactured form to prevent the deformation of the formwork that can occur due to the concrete load. Therefore, in this study, the requirements for the development of 3D printing concrete nozzles for FCP manufacturing are analyzed. Based on the analyzed requirements, the first nozzle was developed. Such equipment is easy to shorten construction period and cost reduction in the atypical construction field, and is expected to be utilized as basic 3D printing equipment.

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An Application of the Water Mist System for Underground Utility Tunnel (지하구 미분무수 소화설비 적용에 관한 연구)

  • 김운형;김종훈;박승민;김태수;민인홍;전동일;김상욱
    • Fire Science and Engineering
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    • v.16 no.1
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    • pp.66-76
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    • 2002
  • This paper includes new nozzle design, basic design factors of water mist system that minimize a thermal damage of cable causing business interruption and applying underground utility tunnel. A underground concrete structure (2.5 m(H)$\times$2.5 m(W)$\times$25 m(D)) is constructed in order to test a nozzle performance. Under the designing fire scenario, critical thermal damage of cable sheath ($400^{\circ}c$) reached within a 2 minutes with unsuppressed fire, but type 1 nozzle (SMD 470 $\mu{m}$) and type 2 nozzle (SMD 650 $\mu{m}$) control cable temperature below $400^{\circ}c$. A system performance and fundamental design factors; K factor, flow rate, spray angle, size distribution, nozzle pressure, spray density are analyzed and proposed for system optimization.

An Experiment on the Manufacture of Free-Form Panel for Analysis of the Requirements of Concrete Extrusion Nozzles (콘크리트 압출 노즐의 요구사항 분석을 위한 비정형 패널 제작 실험)

  • Kim, Hye-Kwon;Youn, Jong-Young;Lee, Donghoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.91-92
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    • 2023
  • With the development of technology, interest in the implementation of free-form buildings is increasing, and research on producing free-form panels is being conducted accordingly. Since free-form buildings are curved and consist of geometric shapes, there are many problems with the production technology of free-form panels that implement them. Due to the inability to reuse molds, the cost of disposal of construction waste and waste of manpower for assembly increase the construction period and construction cost. To improve these limitations, a 3D printed concrete nozzle for FCP production was developed. However, this technology is not quantitatively extruded according to the shape of the panel, and there is a problem that residues are generated. Therefore, an free-form panel extrusion experiment was conducted to analyze the limitations of existing nozzles and to analyze the requirements for the development of new concrete extrusion nozzles. Existing nozzles were unable to be quantitatively extruded, resulting in errors. Due to the weak pressure of the screw and the inability to adjust the internal pressure, detailed extrusion speed control was impossible, and residue generation in the opening and closing device seemed to be the cause. Therefore, a pump capable of quantitative concrete pressure transfer and a pressure control device for easy extrusion of concrete are required. In addition, it is judged that it is necessary to develop an opening and closing device and an extrusion device that do not generate residues. The results of this study are expected to provide information for FCP production and production and to be a basic study of technologies necessary for the production of free-form building panels.

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Study on the Crack Control Effect of Moist Curing Equipment in Side Wall of Building (습윤양생 장치를 이용한 아파트 측벽 균열제어에 관한 연구)

  • Kim, Dae-Geon;Lee, Dong-Woon
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.2
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    • pp.127-134
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    • 2017
  • In this study, moist curing equipment was used in the exist gang-form system. By achieving sufficient spray curing, the quality of the concrete was improved and the cracking occurred in building's side wall was decreased. The following results could be made as the conclusion. For the compressive strength, all zones showed the similar results. Comparing with the zone without using moist curing equipment, the zone used moist curing equipment showed higher rebound hardness results. For the cracking, the zone utilized moist curing equipment showed the cracking averaged as 6.6 m and the zone without using moist curing equipment showed the cracking averaged as 10.3m. The effectof reducing cracking by utilizing moist curing equipment is about 36 %. Using moist curing equipment is considered as a good solution to reduce the cracking in the structure. Considering all the factors analysed, using moist curing equipment improved the quality of the concrete and decreased the cracking. When this equipment was used in the construction site, it is expected that the construction periodcan be shrunk and the ratio of defect caused by drying shrinkage can be decreased. In this research conditions, The 0.3mm sized moist curing equipment provided the most desirable results on concrete quality and preventing cracking.

A Study on the Strength Characteristics and Rebound Ratio with Respect to Injection Pressure of Shotcrete (숏크리트의 강도 특성과 분사압력에 대한 리바운드율 연구)

  • Jeon, Jun Tai;Moon, In Gi;Lee, Yang Kyu
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.39 no.1
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    • pp.115-122
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    • 2019
  • Steel Fiber Reinforced Wet-type Shotcrete improves the quality and stabilizes the tunnel by increasing the shear strength of the natural ground by constructing the concrete which attaches the fresh concrete to the predetermined position from the nozzle. The Steel Fiber Reinforced Wet-type Shotcrete improves and reinforces the strength and dynamic behavior characteristics of concrete to suppress the generation and growth of local cracks by increasing the tensile resistance ability. In addition, Steel Fiber Reinforced Wet-type Shotcrete is a shotcrete that improves tensile strength, bending strength, and crack resistance by dispersing discontinuous short steel fibers evenly in concrete. In this study, compressive strength test and bending strength test of shotcrete of NATM tunnel were measured and rebound reduction rate was measured by varying shotcrete putting pressure to 900 RPM, 1,000 RPM, and 1,100 RPM. Therefore, the data that can be applied to domestic NATM tunnel construction are presented.

Analysis of effect of hydrogen jet fire on tunnel structure (수소 제트화염이 터널 구조체에 미치는 영향 분석)

  • Park, Jinouk;Yoo, Yongho;Kim, Whiseong
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.23 no.6
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    • pp.535-547
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    • 2021
  • A policy to expand the hydrogen economy has been established in Korea and the supply of FCEV is being expanded to realize a hydrogen society. Therefore, the supply of FCEV is expected to increase rapidly, and a solution to respond to accidents of FCEV is required. In this study, an experimental study was conducted to analyze the effect of the hydrogen jet flame generated by a FCEV on the inner wall of the tunnel and the characteristics of the internal radiant heat. For the experiment, the initial pressure of hydrogen tank was set to 700 bar, and the injection nozzle diameter was set to 1.8 mm in order to make the same as the conditions generated in the FCEV. In addition, a tunnel fire resistance test specimen having the same strength as the compressive strength of concrete applied to general tunnels of 40 MPa was manufactured and used in the experiment. The results were analyzed for the separation distance (2 m and 4 m) between the hydrogen release nozzle and the tunnel fire resistance test concrete. As the result, the maximum internal temperature of the test concrete was measured to 1,349.9℃ (2 m separation distance), and the radiant heat around the jet flame was up to 39.16 kW/m2.

The Properties of Underwater-Hardening Epoxy Mortar Used the Rapidly Cooled Steel Slag (RCSS) (급냉 제강슬래그를 사용한 수중 경화형 에폭시 모르타르의 특성)

  • Kim, Jin-Man;Kwak, Eun-Gu;Bae, Kee-Sun
    • Journal of the Korea Concrete Institute
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    • v.19 no.5
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    • pp.549-555
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    • 2007
  • Although blast furnace slag has been widely used in concrete as a cementitious admixture or aggregate for many years, the slowly cooled steel slag is not used in concrete but mainly in road. Its use in concrete operates problem such as the lack of volume stability due to high free CaO content, which can be potentially hazardous in concrete. However, the rapidly cooled steel slag by atomization has a low free CaO content, a high density, and a spherical shape, so it is expected to use in concrete so much. This paper is to understand the probability that the rapid cooled steel slag can replace the silica sand used as aggregate in the epoxy mortar. We did the experimental study on the properties of the epoxy mortar having various replacement proportion of rapidly cooled steel slag. This study shown that increasing content of the rapidly cooled steel slag in epoxy mortar lead to increase largely the passing time of nozzle by O-lot, compressive strength and flexural strength. However except the flow is almost same level. So we understand that the rapidly cooled steel slag has positive effect on increasing of properties in epoxy mortar.

Experiment on the Vitrification of Nonflammable Wastes Using AP-200L Plasma Torch (AP-200L 토치를 이용한 비가연성 방사성폐기물 고온용융처리)

  • 최종락;유병수;김천우;박종길;하종현
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2003.11a
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    • pp.48-53
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    • 2003
  • The high temperature melting test for nonflammable wastes using a plasma torch was conducted. The AP-200L hollow cathode type plasma torch was installed at the pilot plasma melting furnace in NETEC. The surrogates were prepared to simulate concrete, soil and their mixture with steel. The experimental conditions such as feeding rate, the distance between melts surface and torch nozzle, torch rotation speed, gas flow rate and pressure in the furnace were decided. Basic parameters such as temperatures of cooling waters, off-gas and torch power were measured. The vitrified samples were analyzed by SEM/EDS.

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