• Title/Summary/Keyword: 케비테이션

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Deburring Technology Using Ultrasonic Cavitation (초음파 케비테이션을 이용한 디버링 기술)

  • Won, Jong-Youl;Choi, Young-Jae;Lee, Suk-Woo;Choi, Hon-Zong
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1798-1803
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    • 2003
  • Surface and edge finishing processes are important technological operations of in parts machining. Quality of the finished parts directly affect the performance of the whole product. Especially, edge quality, which depends on burr control, is extremely important. Burrs are undesirable projections of the material beyond the edge of the workpiece. A number of deburring processes have been developed such as barreling, brushing, chemical methods etc. But, there are only few publications in the area of applying ultrasonics to deburring. When ultrasonic vibration propagates in the liquid medium, a large number of bubbles are formed. These bubbles generate an extremely strong force, which can be used to remove burrs. Cavitation is used as a term to describe the erosion of parts caused by the action of cavities in liquid. The object of this study is to analyze the effects of ultrasonic cavitation in the deburring process. For this purpose, we introduce a new ultrasonic cavitation method, which efficiently removes the burrs. Experimental parameters to verify the deburring effects of ultrasonic cavitations are ultrasonic power, amplitude, distant of the transducer from the workpiece, deburring time and abrasive. It has been shown that deburring with ultrasonic cavitation in water is effective to burrs.

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Effect of the Pressure and the Flow Pattern in a Sac Chamber of a Diesel Injection Nozzle on the Issued Spray Behaviors (디젤 연료분사노즐 색크실내의 압력과 유동패턴이 분류의 분열거동에 미치는 영향)

  • 김장헌;송규근
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.1
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    • pp.48-53
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    • 2000
  • The effects of the internal flow in a diesel injection nozzle on the atomization of the spray has been investigated experimentally. Flow visualization was made using a transparent acrylic model nozzle. And also, measurement of the sac chamber pressure was made for clartfying the effect of pressure fluctuation in the sac chamber on the wpray behaviors. The geometry of the model nozzle was scaled up 10 times of the actual nozzle and the injection pressure for the model nozzle was adjusted so as to achieve a Reynolds number at the discharge hole which was the same as the actual nozzle. Polystyrene tracers, a laser sheet light and a still/high speed video camera were used to visualize the flow pattern in the sac chamber. When the needle lift was small, the high turbulence in the sac chamber generated by the high velocity seat flow made the spread angle of the spray large. Cavitation which arose in the sky chamber induced the pressure fluctuation and then affects the spread angle of the spray.

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Improvement of the Resistance to Cavitation Erosion by the Formation of $\beta$' Martensite in Flame-Quenched Cu-9Al-4.5Ni-4.5Fe Alloys (화염급냉 표면처리된 Cu-9Al-4.5Ni-4.5Fe 합금의 $\beta$' 마르텐사이트 형성에 의한 케비테이션 침식 저항성 향상에 관한 연구)

  • 홍성모;이민구;김광호;김경호;김흥회;홍순익
    • Journal of the Korean institute of surface engineering
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    • v.37 no.4
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    • pp.234-241
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    • 2004
  • Cavitation erosion properties of the Cu-9Al-4.5Ni-4.5Fe alloys (Al-bronze) surface-modified by flame quenching process have been investigated. After flame quenching at above $T_{\beta}$, the surfaces of Al-bronze with $\alpha$ + $\textsc{k}$ structure have been changed into the $\alpha$ + $\beta$' martensite phases by the eutectoid reaction of $\alpha$ + $\textsc{k}$\longrightarrow$\beta$ followed by the martensite transformation of $\beta$\longrightarrow$\beta$'. As a result of cavitation test, the measured incubation time and erosion rate of the $\alpha$ + $\beta$' alloy was 1.2 times higher and 1.5 times lower, respectively, compared to those of the conventional $\alpha$ + $\textsc{k}$ alloys, showing a remarkable increase of cavitation resistance with the formation of $\beta$' martensite. This is attributed to a preferential erosion of the $\textsc{k}$ precipitates that show the lowest resistance among the $\alpha$, $\textsc{k}$, $\beta$' phases under cavitation loading.ases under cavitation loading.

Experimental Study on the Unsteady Cavitation of Turbopump Inducer (터보펌프 인듀서의 비정상 캐비테이션에 관한 실험적 연구)

  • Hong, Soon-Sam;Kim, Jin-Sun;Choi, Chang-Ho;Kim, Jin-Han
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.333-339
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    • 2003
  • Steady and unsteady cavitation characteristics of turbopump inducer were investigated in this paper. To see the effect of blade angle on the inducer performance, three inducers with inlet tip blade angle of $7.8^{\circ},\;7.0^{\circ},\;6.1^{\circ}$, respectively, were tested. For $7.8^{\circ},\;7.0^{\circ}$ inducers in the non-cavitating condition, head decreased linearly with flow rate, but head-flow rate curve had a dip at the flow coefficient ${\Phi}=0.065\;for\;6.1^{\circ}$ inducer. Rotating cavitation and cavitation surge were found in the $7.8^{\circ},\;7.0^{\circ}$ inducers in the cavitation tests. During the rotating cavitation one cell rotated at the same rotational speed as that of the inducer. The cavitation surge did not rotate and the oscillating frequency was $7{\sim}20\;Hz$. From the curve of the critical cavitation number versus flow rate, it was found that the steady cavitation performance of $6.1^{\circ}$ inducer was much lower than that of $7.8^{\circ},\;7.0^{\circ}$ inducers.

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Characteristics of AE Signals from Plant according to the Environmental Variation (식물의 환경 변화에 따른 음향방출의 신호특성)

  • Nam, Ki-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.3
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    • pp.198-204
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    • 2003
  • A basic experiment was performed to control tile plant growth using acoustic emission technique considering the environmental conditions for plant. At a dry soil condition, the signals due to the cavitation from xylem of angiosperm and gymnosperm were mainly detected. The strong signal from xylem and the weak signal from plasmodesmata and casparian strip were detected at the same time after distilled water was provided. Two signals after providing tile acid and distilled water were contrary to each other. The wind, number of leaf, music, temperature and humidity affected the acoustic emission count from plants but the frequency ranges of the detected signals were the same.

Measurement of Cavitation Noise of a Hydrofoil and Prediction of Cavity Bubble Behavior (수중익의 캐비테이션 소음 계측 및 캐비티 기포 거동 해석)

  • Jong-Woo Ahn;Kwan-Hyoung Kang;In-Haeng Song;Kyung-Youl Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.37 no.4
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    • pp.40-47
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    • 2000
  • The cavitation noise of a hydrofoil is measured in a cavitation tunnel. It is exhibited that the noise level sharply increases with the inception of cavitation and increase with the decrease of the cavitation number until a moderate cavitation number. Below the cavitation number, the trend is reversed, which may be resulted from the interference effect between cavities. The trajectory of bubble is predicted by using the Lagrangian method. Meanwhile the size of the bubble is predicted based on the Kirkwood-Bethe approximation. The predicted results for the bubble size are compared with the experimental results. It is shown that the numerical method predicts the time history of cavities fairly well.

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Acoustic Emission during Crack Propagation Process of Rubber-Modified Epoxy Resin (고무변성 에폭시 수지의 균열진전과정과 음향방출 특성)

  • 이덕보;김현수;최낙삼;남기우;문창권
    • Composites Research
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    • v.16 no.4
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    • pp.44-50
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    • 2003
  • The damage zone around a crack tip occurring before the fracture is a significant domain. which affects the toughening mechanism of materials. In this study. the growth process of damage zone in the vicinity of crack tip for rubber-modified epoxy resin is investigated using an acoustic emission(AE) analysis. The weight fractions of rubber(CTBN 1300$\times$B) in rubber-modified epoxy resin are 5 wt% and 15 wt%. The fracture toughness($K_{IC}$) and the fracture energy($G_{IC}$) were measured using 3 point bending single-edge notched specimens. The damage zone and rubber particles distributed around the crack tip were observed by a polarized optical microscope and an atomic force microscope(AFM). The damage zone around crack tip of rubber-modified epoxy resin was formed at 13 % loading and developed until 57 % loading of the fracture load. The crack initiated at 57 % loading grew repeatedly in the stick-slip propagation behavior. Based on time-frequency analysis, it was confirmed that AE signals with frequency bands of 0.15~0.20 MHz and 0.20~0.30 MHz were generated from cavitation and stable/unstable cracking inside the damage zone.

Numerical Study of Flow Characteristics in Elementary Paths of Velocity-Control Trim (속도 제어형 트림의 단위 요소 유로의 유동특성에 관한 수치적 연구)

  • Kim, Dae-Kwon;Sohn, Chae-Hoon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.3
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    • pp.245-253
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    • 2011
  • We investigate the flow characteristics of elementary-flow paths with $90^{\circ}$ bends; a velocity-control trim consists of such paths. For geometric similarity, the width and length of each path are selected, and the number of bends is 0, 4, or 8. The flow tests are conducted with the same flow-path elements. The numerical results are in good agreement with the experimental data. In elements without bends, the volume flow rate decreases with the length of the flow path, with a constant pressure drop between the inlet and the outlet. However, in flow paths with $90^{\circ}$ bends, it increases and then decreases with the length of the flow path. For a fixed number of $90^{\circ}$ bends, better pressure-drop characteristics are observed as the length of the flow path increases. For a fixed flow-path length, a flow-path element with more bends has a smoother pressure drop along the path.

Study on the Characteristics of Cavitation Erosion-Corrosion for Mild Steel ( 1 ) - Damage Behaviour of Vibration Cavitation Erosion-Corrosion - (연강의 캐비테이션 침식-부식 특성에 관한 연구 ( 1 ) - 진동 캐비네이션 침식-부식 손상 거동 -)

  • Lim, Un-Joh;Hwang, Jae-Ho
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.31 no.4
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    • pp.413-422
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    • 1995
  • Cavitation erosion-corrosion implies damage to materials due to the shock pressure or shock wave that results when bubbles form and collapse at a metal surface within a liquid. If the liquid is corrosive to the material, a condition typically encountered in industry, the component materials may suffer serious damage by a combination of mechanical and electrochemical attack. In this study, the mild steel(SS41) was tested by using the piezoelectric vibrator with 20kHz, 24$\mu$m to cavity generation apparatus. The damage behaviour of vibration cavitation erosion-corrosion and the environment characteristics were investigated in various solutions which are seawater, tap water and distilled water. The main results obtained are as follows; 1) The cavitation erosion-corrosion damage behaviour in the seawater increases to occur at the equal degree on the middle portion and the outside portion of specimen. The distilled water specimen, on other hand, occurs beginning on the outside portion across to the middle portion of specimen. 2) The cavitation erosion-corrosion damage in the tap water of low specific resistance more increases than that in the distilled water of high specific resistance at the initial testing time and more decreases than that in it by the CaCO sub(3) film with testing time. 3) Cavitation erosion-corrosion damage characteristic divides into four regions; incubation region, acceleration region, deceleration region and steady state region.

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Study of the geometry of the flow path of a Pressure Reducing Valve to Suppress the Cavitations (캐비테이션 억제를 위한 감압밸브의 유로 형상에 관한 연구)

  • Park, Woo-Cheul;Kim, Il-Gyum
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.1
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    • pp.50-55
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    • 2015
  • This study examined the relationship between the shape of the inside of the PRV and the cavitation of the water supply system of an apartment house. In this paper, nine types of PRV with different gaps and shapes were analyzed numerically using a 3D model embedded in the commercial code, ANSYS-CFX. The lowest pressure and the maximum velocity occurred at the narrow gap, which is located at the between the stem and the disk. When the gap size was increased, the vapor volume fraction was always greater than 0, but the vapor volume fraction of the type of expansion pipe approached 0. These results indicate that the cavitation of PRV can be reduced by a shape change to the type of expansion pipe.