• Title/Summary/Keyword: 치차 형상

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Design and Analysis of Gerotor with Generalized Shapes for Power-Steering Units (파워 스티어링 유닛용 일반형상 제로터의 설계 및 해석)

  • Jeong, Jae-Tack;Shin, Soo-Sik;Kim, Kap-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.891-896
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    • 2010
  • A gerotor is used in power-steering units (PSUs) as well as in hydraulic motors or pumps. The inner rotor is developed on the basis of the shape of the outer rotor tooth, which normally has one arc. The method of generating inner rotor on the basis of a generalized shape of outer rotor is analyzed with a view to improve PSU characteristics. An arc-shaped outer rotor with two curvatures was used in the analysis; design parameters such as the shape and curvature of the inner rotor, the flow rate of the gerotor, the position of contact point, and slip velocity are calculated, and these results are shown. This analysis enables us to develop a new design of compact PSUs.

Dynamic Analysis and Design of Star Screen in Recycling Construction Plant (치차형 스크린의 선별 성능 향상을 위한 동적 해석과 설계 형상 변경)

  • Kim, Kwang-Hoon;Park, Jung-Hong;Moon, Byung-Young;Park, Yong-Ki
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.4
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    • pp.219-224
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    • 2010
  • Recycling issue for the construction wastes is gradually important to future society. Recently, a star screen has been developed to use for this purpose, however some modifications were needed to enhance the separation accuracy. The objective of study is to evaluate and predict separation ability by verifying the effect for the modified shapes of the screen part. Two analysis models of the screen part were established using commercial software ADAMS to simulate the dynamic interaction of waste particles. Results showed that spacer and gear shapes directly affected separation ability. The modified spacer shapes were much higher screening rate with comparison to default shape. Screening ability for the half number of gear type was greater than other types. Therefore, modification of the design of screen part will be required to achieve better separation ability.

Development of Strength and Durability Estimation System for Power Transmission Cylindrical Gears (원통치차의 강도평가 시스템 개발연구)

  • 정태형;변준형
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.1
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    • pp.112-119
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    • 1993
  • A strength and durability estimation system of involute cylindrical gears which are commonly used as power transmission devices is developed on the personal computer, which analyzed and/or evaluates the gear design and the service performance at the point of view of strength and durability. The typical considerations are the bending strength and the sunface durability, and the strength and durability estimations are carried out using the reliable standards of AGMA&ISO. In addition, the finite element analysis (FEM) of tooth bending stress is conducted in order to compare the real maximum stress with the estimaed bending stress by the standard. Therefore, the system is built so that the variables or factors considered differently in those standards and the strength & durability are appraised seperately by each method, and a series of the estimation processes is integrated into the system can be used in the initial design at the view point of strength and durability. And it is useful to the purpose of the trouble-shooting of gear system and the purpose of introducing the methods for maintaining design strength in service, with appraising the strength and durability after design or with appraising the influencing factors, as a whole. Therefore, this strength and durability estimation system can help the aim of automatic design of cylindrical gears.

A Study on Automatic Generation for 3-Dimensional Geometry of Cylindrical Gear and Hob (원통 치차와 호브의 3차원 형상 자동 생성에 관한 연구)

  • Jeong, Tae-Hyeong;Ha, Yeong-Uk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.1
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    • pp.39-46
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    • 2001
  • When designing a gear, designers determine basic dimensions of a gear with transmitted power considering strength, interference and so on. But, designers can not easily obtain the tooth profile generated by dimensions as well as the geometry of generating hob for cutting the tooth profile. In order to resolve these problems, an automatic design system creating not only the solid model of a gear but also that of the generating hob using the design parameters of dimensions is developed. Through the developed system, designers system, designers can improve the efficiency of design and satisfy the variable requirements of design as well. In this research, the three-dimensional solid models for spur and helical gears are generated considering the design parameters. Besides, those for generating hob regarding the design parameters of hob is created automatically. The system is developed by using Visual Basic and its three-dimensional geometric modeling module is constructed by using SolidWorks.

고능률 고정밀 래핑 장비의 개발

  • 김동석;하상백;이상직
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.33-33
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    • 2004
  • 래핑은 상하정반 사이에 공작물과 공작물을 지지할 수 있는 캐리어를 삽입하여 유성치차운동 방식으로 가공하는 것으로, 오래 전부터 산업전반에 걸쳐 널리 사용되어 왔다. 래핑의 특징은 한번에 많은 수의 공작물을 가공할 수 있어 가공능률이 우수하고, 높은 형상 정밀도를 확보할 수 있을 뿐만 아니라 가공부의 표면 거칠기가 양호하고 가공 변질층이 작다는 이점을 가지고 있다. 특히 박판 형상의 가공물이나 경도에 비해 강도가 취약한 경취성 재질의 가공물을 정밀하고 효과적으로 가공할 수 있기 때문에 최근에는 정밀 기계산업 분야 이외에도 광통신 산업, 반도체 산업, 디스플레이 산업 등에서 그 활용이 점차 증가하고 있는 추세이다.(중략)

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Finite Element Vibration Analysis of Structures with Cyclic Symmetry using Discrete Fourier Transform (이산푸리에 변환을 이용한 순환대칭 구조물의 유한요소 진동 해석)

  • 김창부;김정락
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1995.10a
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    • pp.221-226
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    • 1995
  • 터빈 익렬, 펌프 익차, 원형 냉각탑, 치차 등과 같이 동일한 형상이 원주 방향으로 반복되어 있는 순환 대칭 구조물의 진동특성을 유한 요소법을 사용하여 해석하는 경우에 전체구조를 모델링하는 대신에 구조물을 동일한 형상의 부분구조로 분할하여 부분구조 한개만을 모델링하고 분할된 경계에서 적절한 경계조건을 부과하여 진동해석을 수행함으로서 컴퓨터 기억용량을 절감시키고 계산시간을 단축할 수 있는 방법이 널리 사용되고 있다. Orris and Petyt[1]는 부분구조의 양쪽 분할 경계면, 즉 연결 경계상에 있는 절점변위의 상관관계를 복소파동전파식을 이용해서 구하여 부분구조의 감소된 복소강성행렬 및 질량행렬을 만들고 실수부와 허수부를 분리하여 유한요소해석을 수행하는 방법을 제안하였다. 유한요소 프로그램 ANSYS[2]에서는 이와 같은 방법을 사용하고 있다. Thomas[3]는 순회 정규모드를 이용하였고, 참고문헌[4]에서는 순회행렬을 이용하였다. 또한 유한요소 프로그램 MSC/NASTRAN[5]에서는 푸리에 급수를 이용하고 유한요소 절점의 위치 및 변위를 원통 좌표계를 표현하여 순환대칭구조물의 유한요소해석을 수행할 수 있도록 되어있다. 본 논문에서는 순환 대칭구조물의 형상의 주기성과 순환성을 고려하여 이산퓨리에 변환을 이용함으로써 순환대칭구조물의 유한요소진동해석을 체계적으로 저용량의 컴퓨터에서 신속하고 정확하게 수행할 수 있는 방법을 제안하고자 한다.

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CAD Optimisation of The Planocentric Gears From EHL(elasto-hydrodynamic lubrication) Concept (EHL 개념을 도입한 PLANOCENTRIC GEATS 장치의 설계 최적화)

  • 권오관;이성철;김이범
    • Tribology and Lubricants
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    • v.1 no.1
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    • pp.69-79
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    • 1985
  • EHD(elastohydrodynamic) lubrication theories are applied to analyse the contact characteristies between the circular are profiled teeth of the plano-wheel gear and the cylindrical pin type teeth of the inner gear for the planocentric gears unit, For improving lubrication characteristic and contact frictional interference between the teeth, a new design method of optimising continuous meshing position is introduced, and the new tooth profile which is modified as a rounded curvature of the edge of circular arc is also suggested. The results of mathematical computation from conventional and the modified gear unit are compared, respectively.

A Study on the Effect of Shot Peened Treatments on the Strength of Carburized Gears (침탄치차의 굽힘강도에 미치는 Shot Peening의 효과에 관한 연구)

  • 류성기;전형주;문봉호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.959-963
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    • 1996
  • Hardened layer and compressive residual stress created by carburized treatment effect on bending fatigue strength of gear massively. Also, shot peening treatment improves the strength of carburized gear as it does the hardness and residual stress of surface layer. In these days shot peening techniques are welcomed as one of physical improvement ways around the surface of materials. It is used widely because qualitative analysis of shot peening has become possible and surface treatment can be done with very little costs compared to other surface improvement methods. Therefore this study investigates the effect of shot peening in surface shape and bending fatigue strength after doing many kinds of shot peening treatments, then doing fatigue test and also explained characteristics of shot peening gear.

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A Study on the Effect of Shot Peened Treatments on the Strength of Carburized Gears (침탄치차의 굽힘강도에 미치는 Shot Peening의 효과에 관한 연구)

  • LYU, Sung-Ki;JEON, Hyung-Ju;Moon, Bong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.9
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    • pp.61-67
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    • 1997
  • Hardened layer and compressive residual stress created by carburized treatment effect on bending strength of gear massively. Also, shot peening treatment improves the strength of carburized gear as it does the hardness and residual stress of surface layer. In these days shot peening techniques are welcomed as one of physical improvement ways around the surface of materials. It is used widely because qualitative analysis of shot peening has become possible and surface treatment can be done with very little costs comparaed to other surface improvement methods. Therefore this study investigates the effect of shot peening in surface shape and bending fatigue strength after doing many kinds of shot peening treatments, then doing fatigue test and also explained characteristics of shot peening gear.

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