• Journal of the KSME
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• v.25 no.4
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• pp.330-332
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• 1985

치차(치차장치)는 주어진 회전속도의 동력을 일하기에 알맞는 회전속도의 동력으로 바꾸는 장 치이다. 회전속도 변환장치에는 여러 가지가 있으나 치차가 가장 콤팩트하고 또 정확하다. 이 것을 능가하는 것은 없다. 치차 장치를 고속화시키고 더욱 콤팩트하게하면 진동의 뭍제가 뒤 따른다. 오차가 없는 정밀치차를 사요하고 윤활도 잘 하지 않으면 안된다. 그 외에도 축, 베 어링, 케이싱등 치차주변의 기계요소도 대단히 중요하다.

• Journal of the korean Society of Automotive Engineers
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• v.8 no.3
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• pp.1-8
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• 1986

자동차 동력전달계통의 중요부분을 이루고 있는 치차장치는 고장의 영향도가 대단히 높은 장치일 뿐만 아니라 점검과 열화, 손상검지가 곤란한 장치이다. 지금까지, 치차진단기술의 연구는, 구미 에서는 성행하고 있음에도 불구하고, 국내에서는 그다지 되고있지 않다. 이와 같은 상황을 근거로 하여, 본 연구실에서는 치차진단기술의 연구개발에 착수하여, 그 첫 번째 단계로서, 현상의 기술 및 연구내용을 조사하였다. 그들중에서 중요하다고 생각되는 것을 여기에 소개한다. 치차장치의 내부에 이상이 생기면, 진동과 이음이 생기기도 하고 속도변동 등을 일으킨다. 또, 윤활유 중의 금속분이 증가하거나, 온도가 상승하기도 한다. 이와같은 이상의 정보를 포함하는 것을 징후 parameter라고 말한다. 이들 몇 개인가의 parameter중, 치차결함의 검출은, 진동과 음이 가장 좋은 parameter라고 생각되고 있다. 따라서 진단기술의 연구는, 거의 대개가 치차로부터 나오는 진동과 음의 발생기구와 신호처리에 관한 것이다. 전자로는 (1) 치차의 마모모델과 발생진동수 (2) 각종 결함고 발생진동수 후자로는 (3) 시간평균화처리 (4) Cepstrum (5) fluctuation 분석 등이 있다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.14 no.1
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• pp.43-53
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• 1990

The manufacturing errors such as pitch error and run-out error in planetary gear system bring about the irregular displacement of the center of each gear, which cause the torqe variation, vibration and noise. In this study, the relation between manufacturing errors and error motions of the center of gear was analyzed, and it can be applied to identyfy the errors of gears by investigating the measured locus of the center of each gear. Also, another identification method of power spectrum estimation using FFT algorithm was introduced, which analyze the frequency of the measured error motions. The results show that the error of each gear had a corresponding unique frequency, therefore, this method proved to be more effective.

• Journal of the korean Society of Automotive Engineers
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• v.3 no.2
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• pp.1-9
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• 1981

자동차가 실용화된 이래 성능을 더욱 향상시키고 그 조작을 더욱 간편하게 하기 위하여 각종의 개량 개발이 거듭되고 가지가지의 신안이 이루어져서 오늘날 자동차 각부의 기구를 살펴볼 때 그 정교함에 놀라지 않을 수 없는 흥미있는 것들이 많다. 그 중의 하나로 자동변속기를 들수 있다. 자동변속기에도 여러가지의 종류가 있으나 오늘날 그 대종을 이루고 있는 것은 유체클러치 또는 토오크 컨버어터와 압력에 의해서 자동조작되는 유성치차장치의 조합으로 구성된 것이다. 그러므로 이들 자동변속기의 기능을 알기 위해서는 유성치차장치의 변속기구에 대한 이해가 필수적이나, 이에대한 상세한 설명이 나와있는 문헌이 국내외적으로 드물어서 이 분야에 관심 있는 사람들이 많은 어려움을 겪을 것으로 생각되어, 이하 이에 대한 해설을 해보려고 한다.

• Proceedings of the Korean Institute of Industrial Safety Conference
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• 1997.05a
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• pp.5-12
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• 1997

항공기, 자동차, 선박, 농기계 등의 동력전달장치에 많이 사용되고 있는 치차는 근대 공업의 발달과 함께 출력 향상을 위한 동력전달의 향상과 생에너지의 관점으로부터 경량화가 요구되어지고 있다. 이들의 요구에 부응하기 위하여 고경도의 신뢰성이 높은 치차설계가 필요하다. (중략)

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.10a
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• pp.470-475
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• 1999

Recently as the application of gear drive increases in high-speed and high-loading, the concern of designing multi-stage gear drive is being risen. Until now however, the research of gear drive is focused on single-stage gear drive and the design depends on experiences and know-how of designer and is carried out by trial and error. This research automated the basic design and the configuration design for two and three-stage gear drives which consist of cylindrical gears. In basic design, design is executed with two design processes, which minimize the overall volume of gear, and whose results are compared each other. In configuration design, the positions of gears are determined to minimize the volume of gearbox using the result of basic design and simulated annealing algorithm.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.9
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• pp.202-209
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• 2000

In recent years the concern of designing multi-stage gear drives increases with the more application of gear drives in high-speed and high-load. until now however research on the gear drive design has been focused on single gear pairs and the design has been depended on experiences and know-how of designers and carried out commonly by trial and error. We propose the automation of the dimensional design of gears and the configuration design for gear arrangement of two-and three-stage cylindrical gear drives. The dimensional design is divided into two types of design processes to determine the dimensions of gears. The first design process(Process I) uses the total volume of gears to determine gear ratio and uses K factor unit load and aspect ratio to determine gear dimensions. The second one(Process II) makes use of Niemann's formula and center distance to calculate gear ratio and dimensions. Process I and II employ material data from AGMA and ISO standards respectively. The configuration design determines the positions of gears to minimize the volume of gearbox by simulated annealing algorithm. Finally the availability of the design algorithm is validated by the design examples of two-and three-stage gear drives.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.11
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• pp.2713-2722
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• 2000

When designing a gear drive, designers should specify tolerances reasonably considering accuracy, cost, and manufacturing capability. In field design, however, designers mostly assign adequate tolerance without correlations between parts and assembly, resulting in iterative design dependent on experts know-how. In order to resolve this, the tolerance design system for a cylindrical gear drive is developed both to support tolerance design automation and to synthesize design processes of part and assembly tolerances. In this research, part tolerances are designed with the databases constructed by ISO, Ks, JIS and bearing catalogue, Assemble tolerance, that is, backlash tolerance is designed by synthesizing part design tolerances stochastically using the formulated assembly relations. This system can include part tolerance and fitting accuracy of shaft adn bearing in practical design. In addition, this system provides field-designers with a synthetic guideline for tolerance design of a gear drive.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.7
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• pp.891-896
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• 2010

A gerotor is used in power-steering units (PSUs) as well as in hydraulic motors or pumps. The inner rotor is developed on the basis of the shape of the outer rotor tooth, which normally has one arc. The method of generating inner rotor on the basis of a generalized shape of outer rotor is analyzed with a view to improve PSU characteristics. An arc-shaped outer rotor with two curvatures was used in the analysis; design parameters such as the shape and curvature of the inner rotor, the flow rate of the gerotor, the position of contact point, and slip velocity are calculated, and these results are shown. This analysis enables us to develop a new design of compact PSUs.

• Transactions of the Korean Society of Mechanical Engineers
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• v.14 no.3
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• pp.594-602
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• 1990

A computer-aided design system of involute cylindrical gears(spur and helical gears) for power transmission is developed, in which the volume of a gear unit is minimized with satisfying various design constraints. As the design constraints, bending strength and pitting resistance of AGMA 218.01, scoring of Dudley's flash temperature, contact ratio, and involute interference of pinion are considered and effective factors for strength calculation(life, reliability, hardness ratio, load distribution, velocity, etc.) are also included. This complicated nonlinear optimization problem is solved by using ALM(Augmented-Lagrange-Multiplier) method with self scaling BFGS(Broydon-Fletcher-Goldfarb-Shanno) method employed for unconstrained optimization programming. This design method can be easily applied to designing power transmission gear unit in the machines of various kinds. It is expected for the proposed method to be a contribution for an automated design of gear unit towards weight minimization, miniaturization and high strength of gear unit.