• 한국분말재료학회지
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• 제15권3호
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• pp.204-209
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• 2008

Aluminum alloys are not only lightweight materials, but also have excellent thermal conductivity, electrical conductivity and workability, hence, they are widely used in industry. It is important to control and enhance the densification behavior of metal powders of aluminum. Investigation on the extrusion processing combined with equal channel angular pressing for densification of aluminum powders was performed in order to develop a continuous production process. The continuous processing achieved high effective strain and full relative density at $200^{\circ}C$. Optimum processing conditions were suggested for good mechanical properties. The results of this simulation helped to understand the distribution of relative density and effective strain.

• 한국분말재료학회지
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• 제15권3호
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• pp.214-220
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• 2008

In this study, consolidation behavior and hardness of commercially available molybdenum powder were investigated. In order to analyze compaction response of the powders, the elastoplastic constitutive equation based on the yield function by Shima and Oyane was applied to predict the compact density under uniaxial pressure from 100MPa to 700MPa. The compacts were sintered at $1400-1600^{\circ}C$ for 20-60 min. The sintered density and grain size of molybdenum were increased with increasing the compacting pressure and processing temperature and time. The constitutive equation, proposed by Kwon and Kim, was applied to simulate the creep densification rate and grain growth of molybdenum powder compacts. The calculated results were compared with experimental data for the powders. The effects of the porosity and grain size on the hardness of the specimens were explained based on the modified plasticity theory of porous material and Hall-Petch type equation.

• 한국분말재료학회지
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• 제16권1호
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• pp.50-55
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• 2009

Numerical simulations of the powder extrusion need an appropriate pressure-dependent constitutive model for densification modeling of the magnesium powders. The present research investigated the effect of representative powder yield function of the critical relative density model. We could obtain reasonable physical properties of pure magnesium powders using cold isostatic pressing. The proposed densification model was implemented into the finite element code. The finite element analysis was applied to simulation of powder extrusion of pure magnesium powder in order to investigate the densification and processing load at room temperature.

• 한국분말재료학회지
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• 제11권4호
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• pp.341-347
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• 2004

In the study, a hybrid constitutive model for densification of metallic powders was applied to cold isostatic pressing. The model is based on a pressure-dependent plasticity model for porous materials combined with a dislocation density-based viscoplastic constitutive model considering microstructural features such as grain size and inter-particle spacing. Comparison of experiment and calculated results of microscale and nanoscale Cu powders was made. This theoretical approach is useful for powder densification analysis of various powder sizes, deformation routes and powder processing methods.

• E2M - 전기 전자와 첨단 소재
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• 제6권2호
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• pp.168-174
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• 1993

두가지 부분수산법, 즉 부분수산법(1)과 수정된 부분수산법에 의해 합성한 미분말을 사용하여 PZT 세라믹스를 저온소성하고 그 전기적 제특성을 조사하였다. 두가지 부분수산법에 의해 합성한 분말의 소결거동을 조사해본 결과 고상반응법보다 훨씬 낮은 소결온도인 950.deg.C에서도 단일상의 페로브스카이트상이 얻어지고 치밀화가 이루어졌을 뿐만 아니라 비유전율, 전기기계 결합계수, 압전정수 등 유전 및 압전특성이 고상반응법에 비해 손색이 없었다. 특히 두가지의 부분수산법에 의해 얻어진 PZT 세라믹스는 물리적 전기적 제특성이 서로 비슷하게 나타났으며 이 결과로부터 부분수산법(1)에서 수반되는 ZTO 분말을 따로 합성하는 공정이 불필요한 수정된 부분수산법이 편리함을 알았다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.123-126
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• 2006

In this study, bottom-up type powder processing and top-down type SPD (severe plastic deformation) approaches were combined in order to achieve full density of carbon nanotube (CNT)/metal matrix composites with superior mechanical properties by improved particle bonding and least grain growth, which were considered as a bottle neck of the bottom-up method using the conventional powder metallurgy of compaction and sintering. ECAP (equal channel angular pressing), the most promising method in SPD, was used for the CNT/Cu powder consolidation. The powder ECAP processing with 1, 2, 4 and 8 route C passes was conducted at room temperature.

• 한국세라믹학회지
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• 제32권1호
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• pp.51-56
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• 1995

Variation of sintered density of BaTiO3 powder calcined at 120$0^{\circ}C$ and 135$0^{\circ}C$ was investigated with respect to the grain growth behavior. It was found that BaTiO3 powder, which was calcined at 120$0^{\circ}C$, showed abnormal grain growth behavior during sintering process. At initial stage of sintering process, the densification rate of specimen was accelerated with rapid grain growth caused by the abnormal grain growth. But with the increase of sintering time, abnormally grown grain met each other and the density of specimen decreased drastically due to coalescence of pores located in triple junction. On the contrary, BaTiO3 powder calcined at 135$0^{\circ}C$ showed normal grain growth behavior and gradually densified with the increase of sintering time.

• 대한기계학회논문집A
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• 제32권5호
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• pp.379-386
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• 2008

Densification behavior of dissimilar material powder (copper and pure iron powder) under die compaction was investigated. Experimental data were obtained for copper and pure iron powder compacts with various volume ratios under die compaction. Dissimilar material powder was simultaneously compacted into a jointed cylindrical compact with different powder materials in inner and outer part, respectively. To simulate densification behavior of dissimilar material powder, elastoplastic constitutive equation proposed by Shima and Oyane was implemented into a finite element program (ABAQUS) under die compaction. Finite element results were compared with experimental data for densification, deformed geometry and density distribution of powder compacts under die compaction.

• 소성∙가공
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• 제16권3호
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• pp.210-214
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• 2007

Manufacturing bulk nanostructured materials with least grain growth from initial powders is challenging because of the bottle neck of bottom-up methods using the conventional powder metallurgy via compaction and sintering. In the study, densification behavior of nano Cu powders during pressureless sintering was investigated using an in-situ optical dilatometer technique. The initial heating and steady temperature stages during the sintering of nano Cu powder compacts were observed. At the initial heating stage, the powder compact has many porosities and full densification needs high temperature and/or high pressure sintering. In the experimental analysis, changes in geometry and density were measured and discussed for optimal consolidation and densification by the in-situ optical dilatometer.

• 한국분말재료학회지
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• 제1권2호
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• pp.190-197
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• 1994

The densification behavior during a sintering of M2 and T15 grade high speed steel powder compacts was reported. Sintered densities over 98% theoretical were achieved by a liquid phase sintering in vacuum for both grades. The optimum sintering temperature range where full densification could be achieved without excessive carbide coarsening and incipient melting was much narrower in M2 than in T15 grade. The sintering response was mainly affected by the type of carbides present. The primary carbides in M2 were identified as $M_6C$ type whereas those in T15 were MC type which provides wider sintering range. The addition of elemental carbon up to 0.3% lowered the optimum sintering temperature for both grades, but had little effect on expanding the sintering range and sintered structure.