• Title/Summary/Keyword: 층간응력분포

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와전류탐상과 유한요소해석을 이용한 Carbon/epoxy 튜브의 결함 평가

  • Kim, Chul-Woong;Lee, Jung-Soon;Um, Tae-Gun;Song, Il;Gu, Sang-Mo
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.75-75
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    • 2004
  • Carbon/epoxy는 기존의 금속재료에 비해 피로강도 및 기계적 특성이 매우 우수하다. 따라서 최근 튜브형태의 Carbon/epoxy 활용방안이 부각되고 있다. 그러나 Carbon/epoxy는 탄소재료의 특성상 고압, 충격 및 부식에 매우 취약하다. 또한, 장기간 고압피로 및 크리프에 노출될 경우, 금속재료에서는 관찰할 수 없는 층간분리(delamination)가 발생된다. 이러한 층간분리는 섬유방향과 평행하게 진전될 때 급격한 파손을 야기하므로 층간분리에 대한 메커니즘을 이해하고 그 방지책을 강구하는 것은 매우 중요하다.(중략)

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A study of mixed-mode interlaminar fracture toughness of graphite/epoxy composite (炭素纖維强化 複合材料의 혼합모우드 層間破壞靭性値에 대한 硏究)

  • 윤성호;홍창선
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.2
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    • pp.198-207
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    • 1986
  • This study investigates interlaminar fracture characteristics of Graphite/Epoxy composite (HFG Graphite/Epoxy) under mode I (opening mode), mode II (sliding mode) and mixed mode loading conditions. The effects on interlaminar fracture toughness due to different fiber orientations on the crack surface are also investigated. The antisymmetric test fixture proposed by M. Arcan is used for this test. Both critical stress intensity foctors and critical energy release rates were determined and several mixed mode fracture criteria were compared to the experimental data. Also fracture surfaces were investigaed to obtain informations on the fracture behaviors of Graphite/Epoxy composite by means of a scanning electron microscope(SEM).

Two-Dimensional Analysis of Cross-ply Laminates with Transverse Cracks Based on the Assumed Crack Opening Deformation (균열열림변형을 고려한 모재균열이 있는 직교적층판의 2차원 해석)

  • 이재화;홍창선;한영명
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.2002-2014
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    • 1991
  • A refined two-dimensional analysis method, taking into account the crack opening deformation, is proposed for the evaluation of stress distributions in transverse cracked cross-ply laminates. The interlaminar stresses which play an important role in laminate failure are evaluated using the concept of interface layer. A series expansion of the displacements is employed and the thermal residual stresses and Poisson's effects in the laminated are taken into consideration in the formulation. The stress distributions are compared with finite element results. The proposed method represents well the characteristics of the stress distributions. The through-the-thickness variation of the stress distribution is remarkable near the transverse crack due to the crack opening deformation. The interlaminar stresses have significant values at the transverse crack tip and the proposed analysis can be applied as a basis for the prediction of the induced delamination onset by using appropriate failure criteria.

3-D finite Element Analysis for Thermo-Mechanical Behavior of Laminated Carbon-Phenolic Composite Ring for Rocket Nozzle Insulator (로켓 노즐 내열부품용 탄소-페놀 복합재 적층링의 열기계적 거동에 대한 3차원 유한요소 해석)

  • Lee, Sun-Pyo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.10 no.4
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    • pp.47-53
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    • 2006
  • In this paper, the thermal insulator structure of a real rocket which is fabricated in a way that laminated composite rings are connected in series is analyzed using 3-dimensional axisymmetric finite element models. Simulation of cowl zone using a real operating conditions provides that the stress distribution in the laminated composite ring is largely influenced by ply-angles, axial dimensions, and boundary conditions. Notably the plylift that is the precursor to the wedge-out occurs in the ring-to-ring bonding region. It is hypothesized that after the plylift the wedge is dropped out due to the shear stresses in the ply-angle direction and axial compressive stresses.

The Relationship between Fiber Stacking Angle and Delamination Growth of the Hybrid Composite Material on an Aircraft Main Wing (항공기 주익용 하이브리드 복합재의 섬유배향각과 층간분리 성장과의 관계)

  • 송삼홍;김철웅;김태수;황진우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1402-1405
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    • 2003
  • The main object of this study was evaluated by the delamination damage for fiber stacking angle. Therefore, this work need to compare the shape of delamination for a different fiber stacking angie. So this study uses a method of fatigue test which was created [0]$_2$,[+45]$_2$[90]$_2$. The extension of the delamination zone formed between aluminium alloy and glass fiber-adhesive layer were measured by an ultrasonic C-scan image. As a result, the shapes of delamination zone don't depend upon the crack propagation. We could know that the delamination zone grew interaction between stress flow of fiber layer and crack driving force. Hence, the existing study were applied to the stress transfer, fiber bridging effect, delaminantion growth rate should need to the develop useful factor because of change of fiber stacking angle.

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Stress Analysis of Cold Rolled Strip Coiling Process (냉연재 권취공정의 응력해석)

  • Park, Kyu Tae;Park, Yong Hui;Park, Hyun Chul;Won, Sung Yeun;Hong, Wan Kee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.5
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    • pp.409-414
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    • 2017
  • In the thin strip coiling process, it is necessary to use a sleeve with a mandrel to prevent excessive deformation of the strip. The stress distribution in the sleeve and strip is an important factor to determine the size of the sleeve. However, an experimental approach is almost impossible because of the accumulation of high pressure. A finite element (FE) model of the strip coiling process was developed in this study. Then, the radial and hoop stresses on the sleeve and strip were investigated using FE analyses. The theoretical values and analysis results under idealized conditions were compared to verify the FE model. The effect of the strip thickness on the stress distribution was also investigated. The radial stress increased by 6.3 times for a 1-mm-thick strip at the coil starting point. The radial stress at the sleeve increased by 14.8 % with a stacked thickness of 90 mm because of the reaction force applied by the mandrel.

Finite thickness and tow phase shift effects on the mechanical behavior of plain weave textile composites (두께와 위상각의 변화가 평직복합재료 미세구조의 거동에 미치는 영향)

  • 우경식
    • Composites Research
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    • v.13 no.1
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    • pp.11-24
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    • 2000
  • In this paper, finite thickness and tow phase effects on the mechanical behavior were studied numerically for plain weave textile composites. Unit cell analysis based on a superposition method was employed to simulate uniaxial tensile loading condition and macro-element post-processor was used to reduce computer resource requirement. The effective moduli and micro-stress distribution were calculated for finite thick plain weave composites with phase shifts. Single layer and infinitely thick configurations were also considered for comparison.

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A study on enhancing the bond strength of coating layer with support in preparation of low-pressure RO hollow fiber membranes (저압용 역삼투압 중공사형막 제조시 코팅층의 결합력 향상을 위한 연구)

  • 염충균;최정환;이정민;이정빈
    • Membrane Journal
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    • v.11 no.2
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    • pp.83-88
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    • 2001
  • A methodology for enhancing the bond strength of a coating layer with a support has been established in preparing low-pressure reverse osmosis mO) hollow fiber which would experience shear badly in flowing feed un it. Prior to coating process, the support membrane, ultrafiltratiun polysulfone(PS) hollow fibers was pretreated with a reaction solution containing glutaraldehyde (GAl which has a good affinity to the suppurt membrane material as well as a reactivity to some of the cunstituents of cuating layer subsequently formed on the support by interfacial polymerization. Therefore, the reactant GA distributed unifonnly over the support layer through the pretreatment could provide a strong adhesive bond between the coating layer and the support, sticking fast to the support membrane through physical bond and, at the same time, connecting its functional group with the coating laycr by chemical bonding. Due to the strong adhesive bond, the resulting hollow fiber membrane showed an excellent long-tcnn stability in pcnneation.

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A study on the acoustic emission characteristics of laminated composite structures (복합재료 적층 구조물의 음향방출 특성 연구)

  • 박재성;김광수;이호성
    • Composites Research
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    • v.16 no.6
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    • pp.16-22
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    • 2003
  • This paper studied the AE(acoustic emission) characteristics of the laminated composite structures. The composite stiffened panels under the compressive loading emitted various AE signals when they buckled or changed the buckling modes. In addition, the failure initiated and propagation generated a lot of complex signals. From the continuous signal generation. we identified when the failures initiated and whether they propagated or not. The single lap joint of laminated plates under tensional load also generated AE signals when bonding region failed. The first failure occurrence and its propagation are monitored by generated AE signals. The characteristics of AE signals used in this analysis are cumulative hits, hit distribution, peak frequency of generated AE waveform and amplitude of signals. The analysis of AE signals shows that continuous increment of cumulative hits can be regarded as damage propagation and three dominant peak frequencies can correspond to typical failure modes in the laminated composites.

Effect of the Inner Pressure on a Hybrid Composite Flywheel Retor (하이브리드 복합재 플라이휠 로터에 작용하는 내압의 효과)

  • Oh Je-Hoon;Han Sang-Chul;Kim Myung-Hoon;Ha Sung Kyu
    • Composites Research
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    • v.18 no.1
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    • pp.45-54
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    • 2005
  • The delamination in the filament-wound composite flywheel rotor often lowers the performance of the flywheel energy storage system. A conventional ring type hub usually causes tensile stresses on the inner surface of the composite rotor, resulting in lowering the maximum rotational speed of the rotor. In this work, the stress and strain distributions within a hybrid composite rotor were derived from the two-dimensional governing equation with the specified boundary conditions, and an optimum pressure at the inner surface of the rotor was proposed to minimize the strength ratio and maximize the storage energy. A split type hub was introduced to apply the calculated optimum pressure at the inner surface, and a spin test was performed up to 40,000 rpm to demonstrate the performance of the split type hub with radial and circumferential strains measured using a wireless telemetry system. From the analysis and the test, it was found that the split type hub successfully generates a compressive pressure on the inner surface of the rotor, which can enhance the performance of the composite rotor by lowering the strength ratio within the rotor.