• Title/Summary/Keyword: 충격파손

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Prediction of Thermal Fatigue Life of Engine Exhaust Manifold under Thermo-mechanical Cyclic Loading (열적-기계적 반복하중을 받고 있는 엔진 배기매니폴드의 열피로 수명예측)

  • Choi, Bok-Lok;Chang, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.911-917
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    • 2010
  • In this study, we performed structural and fatigue analyses of the engine exhaust manifold that was subjected to thermo-mechanical cyclic loading. The methodologies used in this study are based on an approach in which the techniques for modeling the exhaust system, the temperature-dependent properties of the material, and thermal cyclic loading are taken into consideration and a reliable strategy is adopted for failure prediction. An application example shows that at an elevated temperature, considerable compressive plastic deformation is observed and that at a low temperature, tensile stresses remain in those parts of the test exhaust manifold where failure is observed. In order to predict fatigue life, mechanical damage is determined on the basis of the stress.strain hysteresis loops by using the classical Coffin.Manson equation and by adopting a method in which the dissipated plastic energy is taken into consideration.

Analysis Study on Influence that the Center Hole Notch of CFRP with Laminated Structure Affects (적층구조를 가진 CFRP의 중앙 노치구멍이 미치는 영향에 관한 해석적 연구)

  • Park, Jae-Woong;Kim, Eundo;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.9 no.2
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    • pp.177-182
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    • 2018
  • In this paper, the fracture behaviour at CFRP laminated structure due to the vertical falling impact of the fight drone frame composed of CFRP was investigated through the analytical study. As CFRP consists of fiber differently from the existing plastic material, the fracture behaviour becoms complex. So, the preceding study is important through the analytical study before this experiment. By comparing with the existing study model at the same condition as the result of this study, the applied stress value is shown to decrease greatly at the analysis model with the center notch hole of the laminated CFRP drone frame. On the basis of this study result, the esthetic sense can be shown as the foundation data about the notch hole of drone frame are grafted onto the convergence technique.

The Effect of Analysis Variables on the Failure Probability of the Reactor Pressure Vessel by Pressurized Thermal Shock (가압열충격에 의한 원자로 압력용기의 파손확률에 미치는 해석변수의 영향)

  • Jang, Chang-Heui;Jhung, Myung-Jo;Kang, Suk-Chull;Choi, Young-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.693-700
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    • 2004
  • The probabilistic fracture mechanics(PFM) is a useful analytical tool to assess the integrity of reactor pressure vessel(RPV) at the event of pressurized thermal shock(PTS). In PFM, the probabilities of flaw initiation and propagation are estimated by comparing the applied stress intensity factor with the fracture toughness calculated by the simulation of various stochastic variables. It is known that the results of PFM analyses are dependent on the choice of the stochastic parameters and assumptions. Of the various variables and assumptions, we investigated the effects of the RT$_{NDT}$ shift equations, fracture toughness curves, and flaw distributions on the PFM results for the three PTS transients. The results showed that the combined effects of the RT$_{NDT}$ shift equations and fracture toughness curves are complicated and dependent on the characteristics of the transients, the chemistry of the materials, the fast neutron fluence, and so on.

Design of Electronic Drum Using Computer Communication Based on Arduino (아두이노에 기반한 컴퓨터 통신을 이용한 전자드럼 설계)

  • Kim, Seungmin;Yang, Jisoo;Lee, Seungjae;Kim, Jung Tae
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2013.10a
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    • pp.489-491
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    • 2013
  • In this paper, Electronic Drum based on Arduino and Processing language to communicate with a computer is implemented. First, we made a drum pad by using piezoelectric sensors. The drum pads prevent damage to the sensor and new mechanism was fabricated to mitigate the impact structure. Arduino connected to the pad, the sensor detects a signal when the shock sends it to Arduino. The received signal of Arduino sends a signal to the computer, and the signal received is stored in the computer to output sound of the drum. Through this structure, the micro-controller, the computer and communications technology can be combined and applicable to a many system.

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Development of a Process Management System for Shock Absorber Piston Rod Manufacturing (쇽옵서버 피스톤로드 제조공정에 대한 공정관리 시스템 개발)

  • Chung, Ho-Yeon;Shin, Dong-Joo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.4
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    • pp.87-92
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    • 2009
  • 쇽옵서버 피스톤로드(shock absorber piston rod)는 자동차의 충격과 진동의 흡수에 작용하는 자동차 현가장치(suspension equipment)부품의 일종이다. 피스톤로드는 자동차 충격흡수에 매우 밀접한 영향을 주기 때문에 제조에 있어서 고도의 정밀도와 표면 매끄러움이 요구된다. 피스톤로드의 제조공정은 선삭, 홈가공, 밀링, 전조 등 여러 공정으로 구성되는데, 여기서 품질불량에 가장 크게 영향을 주는 공정은 선삭공정(lathing process)이다. 이는 선삭공정의 가공공구(insert component)가 주원인으로서 반복되는 가공으로 인한 공구의 마모(abrasion)나 파손(breakage)이 주요 원인으로 지적되고 있다. 따라서 가공 데이터를 수집 분석하여 공구의 교체시기를 파악한다거나 가공 부품의 측정 데이터가 관리도 상하한선 내에 있는지 등 가공 공정 전반에 대한 체계적인 공정관리 시스템 개발이 요구된다. 본 연구에서는 자동차 쇽업서버 피스톤로드 제조공정의 가공 정보를 체계적으로 수집하여 관리하고 분석하는 자동차 쇽업서버 피스톤로드 제조공정에 대한 공정관리시스템을 개발하는 것이 목적이다. 개발결과 피스톤 로드의 측정 치수 변화 및 불량발생을 측정, 감지할 수 있었으며, 본 시스템을 통해 가공공구의 치수오차를 보정(compensation)하고 공정의 불량발생을 조기에 방지 함으로써 불량률은 1/5로 경감하고 작업자 수도 1/2로 감소시킬 수 있었다.

Modeling and Simulation for Predicting the Impact of Hydraulic Breaker (유압 브레이커의 충격량 예측을 위한 모델링과 해석)

  • Kim, Sung-Hyun;Chung, Jaeho;Baek, Dong-Cheon;Park, Jong-Won
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.2
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    • pp.741-749
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    • 2019
  • A hydraulic breaker attached to an excavator is a kind of constructuion equipment which is used for the disassembling of buildings, crashing road pavement, breaking rocks at quarry and etc. Therefore, the performance of the hydraulic breaker is mainly evaluated by the impact quantity and impact efficiency, which is an important factor for both the manufacturer and the user. In this paper, modeling and simulation for the prediction of the impact of the hydraulic breaker was conducted according to hydraulic pressure area and operating conditions of the hydraulic valve and piston using the commercial tools SimulationX for the 20ton hydraulic breaker which is mainly used in construction site. In order to verify the reliability of modeling and simulation, the results of previous experimental studies were compared and verified. The results of this study are expected to be useful for predicting the impact of the hydraulic breaker at the design stage before manufacturing and for studying parameters for improving the impact quantity. In addition, the manufacturer predicts that the development time and cost will be reduced through trial and error prevention by predicting the impact of the hydraulic breaker through the results of this paper.

An Evaluation of the Impact of Ammonium Nitrate Explosion Occurred in Beirut Port (베이루트항에서 발생한 질산암모늄 폭발에 의한 영향 평가)

  • Yong-Kyun Yoon
    • Explosives and Blasting
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    • v.41 no.4
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    • pp.1-8
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    • 2023
  • On August 4, 2020, 2750 tons of ammonium nitrate stored in a storage warehouse at the Port of Beirut exploded. This explosion is said to be the largest ammonium nitrate explosion ever. By applying the TNT equivalency method, TNT equivalent amount corresponding to the explosion energy of 2750 tons of ammonium nitrate was calculated, and it is found to be 856 tons. Overpressure and impulse were calculated in a range up to 3600 m from the blast using the Kingery-Bulmash explosion parameter calculator tool. As the distance from the explosion center increases, the overpressure and impulse decrease exponentially, but the overpressure decreases more significantly, showing that overpressure is more affected by distance than the impact. As a result of applying the damage criteria to evaluate the effects of overpressure and impulse on the structure, the critical distances at which partial collapse, major damage, and minor damage to the structure occur are found to be approximately 500, 800, and 2200 m from the center of the explosion, respectively. The probit function was applied to evaluate the probability of damage to structures and human body. The points where the probability of collapse, major damage, minor damage, and breakage of window-panes to structures are greater than 50% are found to be approximately 500, 810, 2200, and 3200 m, respectively. For people within 200 m from the center of the explosion, the probability of death due to lung damage is more than 99%, and the 50% probability of eardrum rupture is approximately 300 m. The points with a 100% probability of death due to skull rupture and whole body impact due to whole body displacement are evaluated to be 300 and 100 m, respectively.

A Study on Durability Enhancement of Hopper of the Transplanter (정식기 호퍼 내구성 향상에 관한 연구)

  • Lee, Dongkeun;Kim, Young-Joo;Yang, Seung-Hwan;Lee, Sangdae;In, Hyunki
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.51-51
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    • 2017
  • 정식기는 주로 노외에서 사용되므로 사용자에 따라 극심한 작업환경 하에 놓일 수 있다. 사용 중 정식기 호퍼에 토양이나 자갈, 돌 등에 의해 반복적인 하중이 가해지거나 순간적인 충격하중이 가해져 취약부가 파손될 가능성이 있으므로, 토양과 직접 맞닿는 삽날부의 경우 내구성을 고려한 설계/제작이 필수적이다. 본 연구에서는 보행형 반자동 정식기 개발에서 고추묘와 같은 초장이 긴 작물의 묘를 효과적으로 이식할 수 있도록 개선된 삽날에 대해 기존 삽날과 강도 및 강성을 비교하고, 그 결과가 삽날의 내구성에 미칠 영향에 대하여 고찰하였다. 실험에는 양날 개폐 방식의 기존 및 개선삽날 2종이 사용되었으며, 각각 3회씩 정적 강도를 평가하였다. 실제 정식기 사용시 하중이 가해지는 방향은 삽날에 수직한 방향의 압축하중으로 이를 모사하여 일정변위 속도로 삽날에 하중을 가하였으며, 시험 진행시 DAQ 시스템을 통해 실시간으로 하중 및 변위 데이터를 저장하여 시험 종료 후 해당 데이터를 이용하여 $P-{\delta}$ 선도를 도출하였다. 시험 결과 기존삽날의 평균 최대하중이 개선삽날에 비해 높은 것으로 나타났으며, 최대 하중이 나타나는 지점의 변위의 경우, 기존삽날이 개선삽날에 비해 짧게 나타났다. 정적 강도측면에서 개선삽날이 기존삽날에 비해 최대 강도가 낮은 것으로 판단할 수 있으나, 실제 호퍼의 내구성에 영향을 줄 수 있는 주요 인자는 반복적으로 가해지는 비교적 낮은 수준의 충격하중으로 볼 수 있다. 이러한 관점에서 볼 때 일정 수준 이상의 강도를 가지면서, 기존삽날에 비해 낮은 강성을 가지는 개선삽날이 변형을 통한 충격에너지 흡수로 오히려 삽날 조립체(호퍼)의 내구성 측면에서 유리할 수 있다. 따라서 향후에는 기존 및 개선삽날을 적용한 호퍼에 대해 피로시험을 수행하여 관련 내용을 실험적으로 검증하고자 한다.

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Development of Vehicle Classification Algorithm using Non-Contact Treadle Sensor for Toll Collect System (통행료징수시스템을 위한 무접점 답판 방식의 차종분류 알고리즘 개발)

  • Seo, Yeon-Gon;Lew, Chang-Guk;Lee, Bae-Ho
    • The Journal of the Korea institute of electronic communication sciences
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    • v.11 no.12
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    • pp.1237-1244
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    • 2016
  • Vehicle classification system in domestic tollgates is usually to use treadle sensor for calculating wheel width and tread of the vehicle. Due to the impact that occurs when the wheels of the vehicle contact, treadle sensor requires high durability. Recently, KHC(Korea Highway Corporation) began operating high-speed lane for cargo truck. High-speed cargo truck generate more impact the design criteria of previous treadle. Therefore, an increase in the maintenance and management costs of the treadle damage is concerned. In this paper, we propose an algorithm to classify vehicles using non-contact treadle sensors for improving durability from physical impacts. This was based on the KHC's classification criteria and showed a classification accuracy of 99.5 % in one experiment with 1892 vehicles through Changwon tollgate in 1020 local road. Therefore, it shows that vehicle classification system using non-contact treadle sensor could be applied to domestic toll tollgates, effectively.

Development of wheel width and tread acquisition algorithm using non-contact treadle sensor (무접점 답판 센서를 사용한 차량 바퀴의 윤폭 / 윤거 획득 알고리즘 개발)

  • Seo, Yeon-Gon;Lew, Chang-Guk;Lee, Bae-Ho
    • The Journal of the Korea institute of electronic communication sciences
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    • v.11 no.6
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    • pp.627-634
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    • 2016
  • Vehicle classification system in domestic tollgates is usually to use treadle sensor for calculating wheel width and tread of the vehicle. due to the impact that occurs when the wheels of the vehicle contact, treadle sensor requires high durability. recently, KHC(Korea Highway Corporation) began operating high-speed lane for cargo truck. high-speed cargo truck generate more impact the design criteria of previous treadle. therefore, an increase in the maintenance and management costs of the treadle damage is concerned. In this paper, we propose an algorithm for obtaining optimal wheel width and tread using non-contact treadle sensor that been improved durability from physical impacts. for the verification of the proposed algorithm, a field test was performed using 1/2/3/6 class vehicles based on the KHC's classification criteria. through this experiments, maximum error of the width and the tread is each ${\pm}2cm$ and ${\pm}8cm$, also the accuracy was measured as 98%, 97% or more, and proved that the proposed algorithm valid on to apply to the vehicle classification system.