• Title/Summary/Keyword: 축대칭 변형

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형단조 예비성형체 설계의 CAE

  • 김낙수
    • Journal of the KSME
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    • v.32 no.6
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    • pp.524-535
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    • 1992
  • 형단조 제품의 예비성형체의 결정이 중요하며, 그 형상은 최종 제품의 설계 조건에 따라서 수 치적으로 결정될 수 있음을 알았다. 축대칭이나 평면 변형과 같은 2차원 해석이 필요한 제품의 경우에는 체계적인 방법으로 예비성형체의 모양을 결정할 수 있으며, 그 결과를 이용하여 일련의 단조 공정이 설계된다. 이러한 수치해석적 설계 방법은 단조에서 CNE의 근간이 되어 설계의 자동화에 직접적으로 기여할 수 있을 것이다. 이 분야에서 앞으로의 연구방향은 기존에 확립되어 있는 수치해석적 설계방법을 보편화하여 현장에서 사용하기 쉽도록 패키지화할 것과, 모형실험 또는 실제 공정을 통한 해석결과 및 설계를 검증할 것 등이다. 또한, 일반 3차원 형단조의 공정 해석도 활발하게 이루어져 복잡한 정밀 단조에 대한 설계 자동화도 연구되어야 할 것이다.

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유한요소법을 이용한 축대칭 주조의 응고 및 변형공정 해석

  • 구본영;금영탁
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.337-341
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    • 1997
  • The purpare of this research is to develope a FEM program for analyzing solidification processes of axisymmetic casting, considering phase changes and the contact between the metal and mold. Temperture recovery method is employed for considering the phase changes releasing the latent heat. A gap element is employed for modeling the interface between the model and metal in finding deformed shapes. In order to verify the developed program, an axisymmetric aluminum casting processes is simulated. Temperature distribution, phase front position, and shrinkaga and porosity creation are compared with measurement, FIDAP results, and ANSYS results, and good agreements are examined.

An Experimental Analysis for Axisymetric Hot Extrusion Through Square Dies Using Visioplasticity Method (변형가시화법을 이용한 열간 축대칭 평금형 압출의 실험적 해석)

  • 엄태복;한철호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.107-113
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    • 1995
  • To investigate the behavior of platic deformation inaxisymmetric hot extrusion through square dies, the physical modelling with the plasticine as a model material is carried out at the room temperature. Some mechanical properties of the model material are determined by compression and ring compression tests. Visioplasticity method using experimetal grid distortion is introduced to anlayze the plastic flow, strain rate and strain distribution.

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An Optimal Plane Strain and Axisymmetric Extrusions of Rate Sensitive Materials (변형율속도 제어에 의한 평면변형 및 축대칭 전방 압출)

  • Lee, Jong-Su;Hong, Seong-Seok;Jo, Nam-Chun
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.2
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    • pp.116-121
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    • 1992
  • The optimal extrusion process for the rate sensitive materials have been developed in this study. The preliminary designs of the die shapes have been carried out to maintain constant strain rate during extrusion and the upper bound approach has been applied to define the process variables (the die entrance velocity and the die length) including the rheology during deformation. The result for the axisymmetric extrusion process has been verified with rigid-viscoplastic finite element analysis. It has been confirmed that the optimal die has wider band of constant strain rate than the conical one does.

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A Study of the Plastic Deformation in Axisymmetric Combined Extrusion (축대칭 복합압출공정의 소성변형 연구)

  • 한철호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.8
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    • pp.2005-2015
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    • 1994
  • An analytical method based on the upper bound approach for the cup-bar axisymmetric combined extrusion is presented to determine the deformation zones as well as extrusion load and deformed geometry in the early stage. A new kiematically admissible velocity field is derived by the appropriate transformation of the original velocity field and applying the flow function approach. The derived velocity field is directly related to the boundary function for the plastically deforming zones and the parameter controlling the flow direction to the forward part or backward part. Experiments are carred out with the annealed aluminum 2024 at room temperature for the various area reductions. The workhardening effect is considered in the formulation as a function of the height ratio between the deformed billet and the orighinal billet to calculate the extrusion pressures. The theoretical predictions for the extrusion loads and deformed configuration are in good agreement with the experimental results.

UBET Analysis on Precision Rib-Web Forgings (리브-웨브형 정밀단조에 관한 상계요소해석)

  • 이종헌;김영호;배원병
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.5
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    • pp.1211-1219
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    • 1995
  • An upper bound elemental technique (UBET) program has been developed to analyze forging load, die-cavity filling and effective strain distribution for flash and flashless forgings. The simulation for flash and flashless forgings are applied axisy mmetric and plane-strain closed-die forging with rib-web type cavity. Inverse triangular and inverse trapezoidal elements are used to analyze flashless forging. The analysis is described for merit of flashless precision forging. Experiments have been carried out with pure plasticine billets at room temperature. Theoretical predictions of the forging load and the flow pattern are in good agreement with experimental results.

고온 열천이하중을 받는 액체금속로 Y-구조물에 대한 크립효과

  • Kim, Jong-Beom;Lee, Hyeong-Yeon;Yoo, Bong;Kwak, Dae-Young;Lim, Yong-Taek
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.05b
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    • pp.659-665
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    • 1995
  • 액체금속로는 기존의 가압경수로와는 달리 55$0^{\circ}C$ 정도의 고온에서 운전이 되므로 고온 열응력이 중요한 문제로 대두되며 따라서 고은에서의 크립(Creep) 변형, 반복되는 기동과 정지 등으로 인한 되풀이 소성변형, 라체팅(Ratchetting), 크립과 소성의 상호작용 및 크립과 피로의 상호작용 등의 평가에 대한 기술 확립과 고온구조물에 대한 우리의 독자적인 설계방법을 개발하는 것이 필요하다 본 연구에서는 범용 유한요소해석코드인 ABAQUS의 축대칭 요소를 이용해서 액체 금속로 원자로용기와 이에 부착된 열소매(Thermal sleeve)를 Y-형태의 구조물로 모델링하여 반복되는 열천이하중에 대한 비탄성 구조해석을 수행하고 크립효과에 대한 영향을 분석하였다. 해석결과 액체금속로와 같은 고온구조물에 대하여 반복 열천이 하중과 고온 지속시간이 유발하는 크립효과가 크게 나타남을 알 수 있었다.

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A method of calculating strain state and forming severity analysis for axisymmetric sheet formed parts. (축대칭 프레스가공 제품의 변형률 예측기술과 변형여유 해석에의 적용)

  • 박기철;남재복;최원섭
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.06a
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    • pp.173-184
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    • 1994
  • A method of obtaining deformation severity of axisymmetric shape deep-drawn products was developed. Strain states of products produced by single or multi-stage drawing were predicted by using finite element analysis. This method used minimization of potential energy between the known shape of final product and the unknown in initial blank. And that was done numerically by nonlinear finite element method. Deformation theory of plasticity was used for practical purposes. From predicted strain states of drawn parts, deformation severity was found by using forming limit diagrams.

Stress Path Dependent Deformation Characteristics of A Normally Consolidated Saturated Cohesive Soil (정규압밀 포화점성토의 응력경로에 따른 변형특성)

  • 권오엽;정인준
    • Geotechnical Engineering
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    • v.5 no.2
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    • pp.45-56
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    • 1989
  • The influence of stress path on the deformation characteristics of clay has been studied through a series of stress-path controlled triaxial tests on artificially sedimented and normally con- solidated Kaolinite. It has been found that there exists a critical stress increment ratio, Kc, in which stress·strain characteristics possesses a linear relationships and beyond Kc, strain hardening. A modified hyperbolic constitutive model for the strain hardening behavior has been formulated based on the Drnevich's hyperbolic function. And, a method of settlement analyses has been Proposed wherein the effect of stress path during consolidation is taken into account.

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Three-Dimensional Vibration Analysis of Solid and Hollow Hemispheres Having Varying Thickness (변두께를 갖는 두꺼운 반구형 쉘과 반구헝체의 3차원적 진동해석)

  • 심현주;장경호;강재훈
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.16 no.2
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    • pp.197-206
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    • 2003
  • A three-dimensional (3-D) method of analysis is presented for determining the free vibration frequencies and mode shapes of solid and hollow hemispherical shells of revolution of arbitrary wall thickness having arbitrary constraints on their boundaries. Unlike conventional shell theories, which are mathematically two-dimensional (2-D), the present method is based upon the 3-D dynamic equations of elasticity. Displacement components μ/sub Φ/, μ/sub z/, and μ/sub θ/ in the meridional, normal, and circumferential directions, respectively, are taken to be sinusoidal in time, periodic in θ, and algebraic polynomials in the Φ and z directions. Potential (strain) and kinetic energies of the hemispherical shells are formulated, and the Ritz method is used to solve the eigenvalue problem, thus yielding upper bound values of the frequencies obtained by minimizing the frequencies. As the degree of the polynomials is increased, frequencies converge to the exact values. Novel numerical results are presented for solid and hollow hemispheres with linear thickness variation. The effect on frequencies of a small axial conical hole is also discussed. Comparisons are made for the frequencies of completely free, thick hemispherical shells with uniform thickness from the present 3-D Ritz solutions and other 3-D finite element ones.