• Title/Summary/Keyword: 최적 에너지 효율

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Development of bolt quantity detector for productivity improvement of assembly line (조립라인의 생산성 향상을 위한 볼트 수량 검출기 개발)

  • Mim, Byeong-Ro;Kim, Duck-Ki;Jun, Yoo-Hea;Jung, Jun-Hee;Lee, Hwen;Yoo, Su-Ho;Cha, San-Lee;Lee, Dae-Weon;OH, Se-Bu
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.150-150
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    • 2017
  • 조립라인에서 볼트의 수량을 정확하게 검출하는 장치는 작업속도의 향상 및 불량발생을 줄이기 위해 필요한 것이다. 현재 조립에 필요한 수량을 작업자의 시각에 의해 파악하고 있기 때문에 작업시간이 증가되고 있으며 특히 조립 과정 중 작업자의 실수로 볼트가 제품의 내부에 침투하여 제품의 소음, 성능저하 및 수명단축을 초래하고 있다. 본 연구에서는 작업자의 편의성 및 조립속도 향상을 위해 볼트를 감지하여 자동으로 수량을 검출하는 장치를 개발하였다. 볼트의 특성에 따라 볼트 선별부의 치수를 수정하면 되도록 하였다. 조립라인의 생산성을 향상시키기 위한 설계는 Auto CAD를 이용하였다. 조립라인의 공간 효율 증가를 위하여 볼트 수량 검출기의 가로${\times}$세로의 크기를 최소로 하여 $220{\times}360{\times}1170mm$로 설계하였다. 받침대는 $60{\times}60$ 프로파일을 이용하였고 다른 구성 부품은 SUS304 재질을 가공하여 조립하였다. 실험은 실험구 마다 100회 측정하여 평균값을 나타냈으며, 소수점은 시스템에 영향이 없기 때문에 절사하였다. Test 19-27 구간이 배출부가 가장 적게 구동하는 것으로 나타났다. 정렬부의 각도가 10, $15^{\circ}$의 경우는 볼트와 배출부의 마찰력이 증가하여 구동횟수가 증가한 것으로 판단된다. $20^{\circ}$이상의 각도에서는 볼트가 배출부에 안착하기 전에 하강하기 때문에 반복횟수가 증가한 것으로 판단된다. 따라서 최적의 정렬부 각도는 $20^{\circ}$로 나타났다. 볼트의 지름이 3, 5, $7{\phi}$ 일 때 정렬부의 각도에 따른 정렬부의 반복횟수에 대한 결과 값을 한 결과 $20^{\circ}$에서 정렬부의 구동횟수가 가장 적은 것 으로 나타났다. 정렬부의 각도가 큰 경우 구동에 의한 볼트와의 운동에너지의 증가로 반복횟수가 증가한 것으로 판단된다.

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Encounter of Lattice-type coding with Wiener's MMSE and Shannon's Information-Theoretic Capacity Limits in Quantity and Quality of Signal Transmission (신호 전송의 양과 질에서 위너의 MMSE와 샤논의 정보 이론적 정보량 극한 과 격자 코드 와의 만남)

  • Park, Daechul;Lee, Moon Ho
    • Journal of the Institute of Electronics and Information Engineers
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    • v.50 no.8
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    • pp.83-93
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    • 2013
  • By comparing Wiener's MMSE on stochastic signal transmission with Shannon's mutual information first proved by C.E. Shannon in terms of information theory, connections between two approaches were investigated. What Wiener wanted to see in signal transmission in noisy channel is to try to capture fundamental limits for signal quality in signal estimation. On the other hands, Shannon was interested in finding fundamental limits of signal quantity that maximize the uncertainty in mutual information using the entropy concept in noisy channel. First concern of this paper is to show that in deriving limits of Shannon's point to point fundamental channel capacity, Shannon's mutual information obtained by exploiting MMSE combiner and Wiener filter's MMSE are interelated by integro-differential equantion. Then, At the meeting point of Wiener's MMSE and Shannon's mutual information the upper bound of spectral efficiency and the lower bound of energy efficiency were computed. Choosing a proper lattice-type code of a mod-${\Lambda}$AWGN channel model and MMSE estimation of ${\alpha}$ confirmed to lead to the fundamental Shannon capacity limits.

A Study on Applicability of Coagulant Mixer and Flow Analysis of the Non-powered Vortex Mixer using CFD (전산유체역학(CFD)을 이용한 무동력 와류 혼화장치의 유동해석 및 응집제 혼화장치 적용 가능성 연구)

  • Kim, Soo Yeon;Chae, Jong Seong;Kim, Sin Young;Zhang, Meng Yu;Ohm, Tea In
    • Journal of Korean Society of Environmental Engineers
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    • v.39 no.12
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    • pp.706-713
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    • 2017
  • This study compared and analyzed the water treatment efficiency and the applicability of water treatment plant using the existing Mechanical Rapid-Mixer by introducing the Non-powered Vortex Mixer to the domestic water treatment plant. For this study, fluid flow characteristics and head loss of a Non-powered Vortex Mixer are calculated by Computational Fluid Dynamics (CFD)respectively. The head loss rate inside the mixer was 11.30% when the inflow velocity was 0.5 m/sec, 16.27% at 0.6 m/sec and 21.44% at 0.7 m/sec, the head loss rapidly increased at the optimal velocity of 0.5 m/sec. For the inflow velocity of 0.5 m/sec, the turbulent intensity at the inlet was 2.37% and at the outlet was 7.83%, so there was sufficient mixing strength for the particulate matter and the coagulant. The result of the water quality of the treatment plants with the inflow velocity of 0.38 m/sec that was operated in three years after replacing all 12 units of the existing Rapid-Mixer with the Non-powered Mixer met the standards. Hence, it is possible to reduce the energy consumption of 64,143 ~ 65,306 kWh/year since the Rapid-Mixer is replaced by the Non-powered Vortex Mixer.

Optimum Dissolved Oxygen Level for the Growth of the Israeli Strain of Common Carp, Cyprinus carpio in the Recirculating Water System (순환여과식 사육장치내에서 이스라엘계 잉어(Cyprinus carpio)의 성장을 위한 최적용존산소량)

  • KIM In-Bae;KIM Pyong-Kih
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.19 no.6
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    • pp.581-585
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    • 1986
  • A growth experiment of the Israeli strain of common carp (Cyprinus carpio) under varying dissolved oxygen levels in the recirculating water system was conducted at the Fish Culture Experiment Station of the National Fisheries University of Pusan from August 28, 1985 to September 17, 1985. Five tanks with a capacity of $5m^3$ of water each were used under the same condition of water parameters except for dissolved oxygen levels which were designed to maintain at 2.0, 2.5, 3.0, 3.5 and 4.0 mg/l ranges. The weight of fish in the beginning was about 300g and each tank was stocked with 200kg of fish. DO level of 3.5mg/l was found to be the best level with a feed coefficient of 1.57 and a daily growth rate of $1.411\%$ whereas 4.mg/l showed a slightly decreased performance of 1.63 and $1.365\%$ respectively. The amounts of feed consumed in 3.5 and 4.0mg/l DO levels were almost the same. Below 3.0mg/l DO levels the growth rate markedly decreased. Furthermore, in 2.0 and 2.5 mg/l groups, the fish did not accept feed vigorously and after feeding the fish usually concentrated around the inflow point showing oxygen deficiency response, The experiment indicates that the DO range of 3.5 to 4.0mg/l is the optimum level for the best growth at $27.5^{\circ}C$. DO concentration above these levels is considered a waste of energy resulting in uneconomical performance, and on the other hand, below these levels, the carp certainly shows a poor growth performance.

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Anaerobic Digestion Efficiency of Remainder from Bacterial Cellulose Production Process using Food Wastes (음식 폐기물을 이용한 박테리아 셀룰로오스 생산 공정 잔류물의 혐기성 소화효율)

  • Jin, Sheng-De;Kim, Seong-Jun
    • KSBB Journal
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    • v.22 no.2
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    • pp.97-101
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    • 2007
  • This study was performed to examine the availability of anaerobic digestion of the remainders caused by bacterial cellulose production process using food wastes. They maybe to be considered as others second pollution sources. Thus, this study was targeted to minimize content of organic material and to obtain more energy in those remnants using two-phase UASB reactor. The working volume of first hydrolysis fermentor was 35 L (total 55 L) and the second methane fermentor was 40 L (total 50 L). The organic loading rate of hydrolysis fermentor was 3 g-VS/L${\cdot}$day and 25,000 ppm of $COD_{cr}$ for methane fermentor. The hydraulic retention time was 18 days for hydrolysis reactor and 33 days for methane reactor. The hydrolysis reactor and methane reactor were performed at 35, 40$^{\circ}C$ respectively. For the efficient stable performance, the composition of organic wastes at each stage was as follow; Food waste with bacterial culture remnants (1 : 1), bacterial cellulose remnants, bacterial cellulose culture remnants with food wastes saccharified solids (1 : 1). When the anaerobic digestion was performed stably at each stage, the COD removal efficiency was 88, 90, 91 % respectively. At this time, methane production rate was 0.26, 0.34, $0.32m^3\;CH_4/kg-COD_{remove}$. As well as the values of anaerobic digestion at third stage were more higher than values of anaerobic digestion using food wastes. It is clearly to say that the food wastes zero-emission system constructed in our lab is more efficient way to treat and reclaim food wastes.

Preparation of PES Hollow Fiber Membranes and Their $O_2/N_2$ Permeation Properties (폴리이서설폰 중공사막의 제조 및 $O_2/N_2$ 투과특성)

  • Park, Sung-Ryul;Chang, Bong-Jun;Ahn, Hyo-Seong;Kim, Dong-Kwon;Kim, Jeong-Hoon
    • Membrane Journal
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    • v.21 no.1
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    • pp.62-71
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    • 2011
  • Highly enriched oxygen is used in energy-efficient combustion due to decreased non-flammable nitrogen, while high purity nitrogen is used for explosion proof in the LNG ships and keeping the freshness of green stuffs. Membrane technology can be used in these $O_2$ and $N_2$ generation with low energy consumption. In this study, PES was used as a membrane material and 1-methyl-2-pyrollidone (NMP) and acetone were employed as a good solvent and nonsolvent addictive (swelling agent to PES), respectively. Dope solutions were prepared by changing the content of acetone (0, 6.5, 15, 25, 31.5 wt%) in 37 wt% PES solutions. Hollow fiber spinning was performed at 0~10 cm of air-gap distances for each dope solution. $O_2/N_2$ selectivity and permeability were investigated by comparing of hollow fibers coated or not by silicons. $O_2/N_2$ selectivity increased and permeance of $O_2$ and $N_2$ decreased with increasing air-gap height independently of acetone addictions. Optimized PES hollow fibers were obtained with 37/6.5/56.5 wt% PES/acetone/NMP dope solution and 10 cm air-gap, which showed 7.3 of $O_2/N_2$ selectivity and 4.3 GPU of $O_2$ permeability after silicon coating.

Filtration Characteristics of Membrane-coupled Fermentor System for Dissolved Organics Recovery From Liquid Organic Sludge (액상유기성슬러지로부터 용존유기물의 회수를 위한 막결합형 발효 시스템의 여과 특성)

  • Jong Oh Kim
    • Membrane Journal
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    • v.13 no.2
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    • pp.65-72
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    • 2003
  • This study was focused on the investigation of filtration characteristics of membrane-coupled fermentor system for dissolved organics recovery from liquid organic sludge. On the filterability of MF over the range of $0.1{\sim}5 {\mu}m,$ the magnitude of total membrane resistance ($R_t$) is ranged as follows in the order; $0.1 {\mu}m>0.2{\mu}m>0.5 >1{\mu}m>2{\mu}m>5{\mu}m$. The cake layer resistance ($R_c$) occupied about 68~88% of total resistance with fermented sludge. Permeation flux decline was mainly attributed to the $R_c$, which was formed by a strong deposition from physico-chemical interactions of solids on membrane surface. Higher suspended solids (SS) concentration of suspension caused lower permeation flux. However, there was not a proportion relation beyond a certain SS concentration. The cross-flow velocity on the membrane surface was faster, which resulted in the higher permeation flux and also more efficient with low trans membrane pressure (TMP) in viewpoint of energy efficiency. The appropriate pH of suspension was over the range of 5.0~6.0 for dissolved organics recovery as well as the permeation flux. It is possible f3r bacteria to be separated perfectly with $0.1{\mu}m\; and \;0.2{\mu}m$ membrane pore size. Based on experimental results, most appropriate membrane pore size for the recovery is believed to around $1{\mu}m$.

다양한 활성제 이온이 치환 고용된 MgNb2O6 형광체의 특성

  • Kim, Ji-Seon;Jo, Sin-Ho
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.08a
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    • pp.167-167
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    • 2013
  • 최근에 산화물 형광체는 황화물 형광체에 비해 높은 화학적 안정성을 나타내기 때문에 백색 발광 다이오드, 전계방출 디스플레이와 플라즈마 디스플레이 패널에 그 응용성을 넓히고 있다. 마그네슘 니오베이트(magnesium niobate, MgNb2O6)는 우수한 유전 특성(상대 유전상수=18.4)을 나타내기 때문에 마이크로파 유전체로 응용 가능하며, 단일상 릴랙서 페라브스카이트(relaxor perovskite) Pb(Mg1/3Nb2/3)O3을 합성하기 위한 전구체 (precursor)로 널리 사용되고 있으며, 나이오븀산염 이온에서 다양한 색상을 방출하는 활성제 이온으로 효율적인 에너지 전달이 일어남으로써 Sm3+, Dy3+, Eu3+와 같은 희토류 이온의 좋은 모체 격자로 개발할 수 있다. 본 연구에서는 마그네슘 니오베이트 MgNb2O6 모체 결정에 다양한 활성제 이온, 즉 Eu3+, Sm3+, Dy3+, Tb3+를 선택적으로 주입하여 발광 효율이 높은 천연색 형광체를 합성하고자 한다. 특히, 모체 결정에 주입되는 활성제 이온 주위의 국소적인 환경이 반전 대칭에서 변형되는 척도를 조사하여 활성제의 주 발광 파장의 세기가 최대가 되는 최적의 조건을 결정하고자 한다. Mg1-1.5xNb2O6:REx3+ 형광체 분말 시료는 초기 물질 MgO, Nb2O5와 희토류 이온을 화학 반응식에 맞게 정밀 저울로 측량하여 플라스틱 용기에 ZrO2 볼과 함께 넣고, 소정의 에탄올을 채운 뒤 밀봉하고서, 300 rpm의 속도로 20시간 볼밀 (ball-mill) 작업을 수행하였다. 그 후, 체(sieve)로 ZrO2 볼을 걸러낸 다음에 혼합된 용액을 각 비커에 담아서 $40^{\circ}C$의 건조기에서 24시간 건조하였고, 건조된 시료를 막자 사발에 넣고 잘게 갈고 80 ${\mu}m$의 체로 걸러낸 후에, 알루미나 도가니에 활성제 이온별로 각각 담아, 전기로에 장입하여 매분당 $5^{\circ}C$의 비율로 온도를 상승시켜 $350^{\circ}C$에서 5시간 동안 하소 공정을 실시한 후에, 온도를 계속 일정한 율로 증가시켜 $1,200^{\circ}C$에서 5시간 동안 소성하여 합성하였다. 합성된 형광체 분말의 결정 구조는 $Cu-K{\alpha}$ 복사선(파장: 1.5406)을 사용하여 X-선회절장치로 측정하였으며, 형광체의 표면 형상은 전계형 주사전자현미경으로 관측하였다. 흡광와 발광스펙트럼은 제논 램프를 광원으로 갖는 형광 광도계를 사용하여 측정하였다. 모체 결정에 활성제 이온 Eu3+, Sm3+, Dy3+, Tb3+가 도핑된 형광체 분말은 각각 적색, 주황색, 황색, 녹색 발광이 관측되었다. 각 발광 스펙트럼과 결정 입자의 크기와 형상 사이의 상호 관계를 조사하였다. 실험 결과로부터, 각 형광체의 발광 파장은 활성제 이온의 종류 와 서로 밀접하게 관련되어 있으며, 형광체 시료 합성시 활성제 이온의 농도를 선택적으로 조절함으로써 발광의 세기를 제어할 수 있음을 확인하였다.

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A Study to Increase Methane Ratio of Landfill Gas by Capturing Carbon Dioxide (매립지가스의 메탄 비율 증가를 위한 이산화탄소 포집 연구)

  • Bada Kim;Junghyun Park;Sungwoon Choi;Youngchul An;Daeyup Lee
    • Journal of the Korean Institute of Gas
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    • v.27 no.2
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    • pp.25-31
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    • 2023
  • The purpose of this study is to increase the thermal efficiency of a landfill gas (LFG) power generation engine by capturing carbon dioxide (CO2) from landfill gas (LFG) using monoethanolamine (MEA), which is widely used in the chemical CO2 absorption process. Since the use of LFG as an energy source can be a means of reducing greenhouse gas emissions, MEA can be used to reduce CO2 in LFG and increase the concentration of CH4 to improve the efficiency of power generation. In this study, experiments were conducted to measure the solubility of CO2 and CH4 in MEA solution, increase the solubility under different conditions, and analyse the dissolution characteristics. It was found that the CO2 absorption rate increased as the ratio of MEA to reaction gas increased. There is an optimum MEA concentration to maximise CO2 solubility, and even if the concentration is increased above this concentration, the solubility does not improve significantly. This study provided fundamental work to develop a more practical fuel by capturing CO2 from LFG and increasing the concentration of CH4 while reducing greenhouse gas emissions.

Numerical and Experimental Study on the Coal Reaction in an Entrained Flow Gasifier (습식분류층 석탄가스화기 수치해석 및 실험적 연구)

  • Kim, Hey-Suk;Choi, Seung-Hee;Hwang, Min-Jung;Song, Woo-Young;Shin, Mi-Soo;Jang, Dong-Soon;Yun, Sang-June;Choi, Young-Chan;Lee, Gae-Goo
    • Journal of Korean Society of Environmental Engineers
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    • v.32 no.2
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    • pp.165-174
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    • 2010
  • The numerical modeling of a coal gasification reaction occurring in an entrained flow coal gasifier is presented in this study. The purposes of this study are to develop a reliable evaluation method of coal gasifier not only for the basic design but also further system operation optimization using a CFD(Computational Fluid Dynamics) method. The coal gasification reaction consists of a series of reaction processes such as water evaporation, coal devolatilization, heterogeneous char reactions, and coal-off gaseous reaction in two-phase, turbulent and radiation participating media. Both numerical and experimental studies are made for the 1.0 ton/day entrained flow coal gasifier installed in the Korea Institute of Energy Research (KIER). The comprehensive computer program in this study is made basically using commercial CFD program by implementing several subroutines necessary for gasification process, which include Eddy-Breakup model together with the harmonic mean approach for turbulent reaction. Further Lagrangian approach in particle trajectory is adopted with the consideration of turbulent effect caused by the non-linearity of drag force, etc. The program developed is successfully evaluated against experimental data such as profiles of temperature and gaseous species concentration together with the cold gas efficiency. Further intensive investigation has been made in terms of the size distribution of pulverized coal particle, the slurry concentration, and the design parameters of gasifier. These parameters considered in this study are compared and evaluated each other through the calculated syngas production rate and cold gas efficiency, appearing to directly affect gasification performance. Considering the complexity of entrained coal gasification, even if the results of this study looks physically reasonable and consistent in parametric study, more efforts of elaborating modeling together with the systematic evaluation against experimental data are necessary for the development of an reliable design tool using CFD method.