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Study on Fatigue Life Estimation for Aircraft Engine Support Structure (항공기 엔진 지지구조물의 피로수명 해석에 관한 연구)

  • Hur, Jang-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1667-1674
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    • 2010
  • The fatigue life is estimated while determining the reliability of aircraft structures. In this study, the estimation of fatigue life was carried out on the basis of a cumulative damage theory; the working S-N curve and the equivalent stress on the engine support structure significantly affect the safety of the aircraft. The maximum stress observed was 1,080 MPa in the case of scissors link under crash load condition, and there was a 5% margin for the allowable stress corresponding to the temperature reduction factor. The maximum stress was 876 MPa, and the stress equation coefficient had a maximum value of 0.019 MPa/N in the case of scissors link under fatigue loads. In the results of the fatigue life analysis, the safety life in a fretting area of scissors link upper part was 416,667 flight hour, and other parts showed to infinite life. Therefore, it was demonstrated that the fatigue life requirement of aircraft engine support structure (scissors link, straight link) could be satisfied.

A Study on the Fatigue Life Evaluation of Spot Welded Joints under Tensile-Shear Loading (인장-전단 하중을 받는 점용접부의 피로 수명 평가에 관한 연구)

  • Chung, K.;Kim, H.
    • Journal of Power System Engineering
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    • v.5 no.1
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    • pp.80-88
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    • 2001
  • The spot welding method has been used in the joining of structures, automotive body, railway carriage, aircraft, household electric appliances, precision parts etc., because of brief working, easy automation, available mass production, and convenience. In this paper, the effects of welding conditions on the fatigue life and the prediction of fatigue life based on fracture mechanics theory of spot welded joint were investigated. Fatigue tests were conducted with the tensile-shear specimens welded in the various current using cold rolled steel sheets. Fatigue life of spot welded joint was predicted and compared with experimental results. Using FEM(finite element method), we analysed the distribution of stress and the condition of deformation on the environments of nugget.

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A Study on Structural Safety and Fatigue Failure of End Mill (엔드밀의 구조적 안전과 피로 파단에 대한 연구)

  • Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.5 no.3
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    • pp.17-22
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    • 2014
  • The stress between work piece and end mill at the use of end mill at machining and the structural deformation due to the and the pressure are investigated by simulation analysis of three end mill models in this study. These results are achieved with structural and fatigue analyses. Model 1 has the deformation less than model 2 or model 3. As the maximum equivalent stress of model 1 is shown to become the least among all models, model 1 can endure the highest load by comparing with other models. It is useful to estimate the damage prevention and the durability by applying this study result into the design of end mill.

Stress Analysis and Lead Pin Shape Design in PGA (Pin Grid Array) Package (PGA (Pin Grid Array) 패키지의 응력해석 및 Lead Pin 형상설계)

  • Cho, Seung-Hyun;Choi, Jin-Won
    • Journal of the Microelectronics and Packaging Society
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    • v.18 no.2
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    • pp.29-33
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    • 2011
  • Research about the geometry design of lead pin was carried based on the normal or shear stress of the interface between a lead pin and a PCB in terms of delamination failure. The taguchi method with four design factors of three levels and FEA(Finite element Analysis) are carried under $20^{\circ}$ bending and 50 ${\mu}m$ tension of lead pin. The contact width, d2, between head round and copper pad in PCB is the highest affection factor among design factors by analysis of contribution analysis. Equivalent von Mises stress of 18.7% reduction design is obtained by the parameter design of the taguchi method. Maximum normal stress occurred at contact position between solder outer surface and a Cu pad in PCB. Also, maximum shear stress happened at contact position between solder outer surface and SR layer of PCB. From these calculated results, delamination of the PGA package may be occurred from outer interface of solder to inner interface of solder.

Evaluation Methods of Cyclic Shear Stress Ratio for the Assessment of Liquefaction in Korea (국내 액상화 평가를 위한 진동전단응력비 산정)

  • Yoo, Byeong-Soo;Bong, Tae-Ho;Kim, Sung-Ryul
    • Journal of the Korean Geotechnical Society
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    • v.35 no.6
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    • pp.5-15
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    • 2019
  • Usually, the cyclic shear stress ratio (CSR) for the assessment of liquefaction has been determined by performing ground response analysis or adopting simplified method suggested by Seed & Idriss with some modifications. In order to analyze the applicability of the CSR evaluation methods, the present study performed one-dimensional equivalent linear analysis and evaluated CSR based on design codes from FHWA, JRA, and KDS. The comparison of the CSR obtained from each code showed that the CSR from KDS showed the largest error with the analysis results. The reason is because KDS has an error, which defines the stress reduction coefficient applying the maximum acceleration at each depth, not the maximum cyclic shear stress mobilized in the soil.

Approximate Analytical Formula for Minimum Principal Stress Satisfying the Generalized Hoek-Brown Failure Criterion (일반화된 Hoek-Brown 파괴기준식을 만족하는 최소주응력의 해석적 근사식)

  • Lee, Youn-Kyou
    • Tunnel and Underground Space
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    • v.31 no.6
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    • pp.480-493
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    • 2021
  • Since the generalized Hoek-Brown criterion (GHB) provides an efficient way of identifying its strength parameter values with the consideration of in-situ rock mass condition via Geological Strength Index (GSI), this criterion is recognized as one of the standard rock mass failure criteria in rock mechanics community. However, the nonlinear form of the GHB criterion makes its mathematical treatment inconvenient and limits the scope of its application. As an effort to overcome this disadvantage of the GHB criterion, the explicit approximate analytical equations for the minimum principal stress, which is associated with the maximum principal stress at failure, are formulated based on the Taylor polynomial approximation of the original GHB criterion. The accuracy of the derived approximate formula for the minimum principal stress is verified by comparing the resulting approximate minimum principal stress with the numerically calculated exact values. To provide an application example of the approximate formulation, the equivalent friction angle and cohesion for the expected plastic zone around a circular tunnel in a GHB rock mass are calculated by incorporating the formula for the approximate minimum principal stress. It is found that the simultaneous consideration of the values of mi, GSI and far-field stress is important for the accurate calculation of equivalent Mohr-Coulomb parameter values of the plastic zone.

A Convergence Study on Impact Analysis of Automotive Side Door by the Class of Vehicle (차종별 차량 옆문의 충돌 해석에 관한 융합 연구)

  • Oh, Bum-Suk;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.11 no.4
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    • pp.173-177
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    • 2020
  • In this study, the side doors of mid-size sedan vehicles of models A and B which are currently prone to rollover accidents are compared with each other by the structural analyses. As a result of the structural analysis, both models showed the maximum deformation at the point of overturning or impact load, and the model A of the two models was able to withstand greater impact load compared to the model B. In addition, the maximum stress happened at the door edge, and model B was 2.5 times more stressed than model A. In the accident of a crash, model A, which has the smaller maximum stress, is able to withstand greater impact loads than model B. Since model B has a larger deformation than model A, it is considered to be more dangerous than model A in the side impact accident. By applying the impact analysis of automotive side door by the class of vehicle, the study result at this paper is considered to be favorable as the convergent research material which can apply the aesthetic design.

Finite Element Analysis on the Sealing Contact Stress of a CNG Fueling Nipple for Vehicles (자동차용 CNG 충전니플의 밀봉접촉응력에 관한 유한요소해석)

  • Kim, Chung Kyun;Yoo, Jae Wook
    • Journal of the Korean Institute of Gas
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    • v.16 no.6
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    • pp.67-72
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    • 2012
  • In this study, the leak-free performance and sealing endurance safety of CNG fueling nipple in which are related to the contact normal stress and equivalent true stress have been analyzed for CNG automobile using a finite element analysis. For the conventional circular o-rings and new double-lip o-rings with an initial compression rate of 15 percentages, the leak-free performance of double-lip o-rings with two contact sealing spots is 41% higher than that of the conventional circular o-rings with a contact sealing spot. The FEM computed results present that the leak-free endurance safety of double-lip o-rings with two contact sealing spots is 5% higher than that of the conventional circular o-rings for initial compression ratio of 15 percentages and a gas compression pressure of 8MPa. And, the maximum equivalent true stress of double-lip o-rings is 10.2% higher than that of the conventional circular o-rings for the leak-free endurance safety. This means that the double-lip o-ring may guarantee the extended sealing life compared to that of a conventional circular o-ring.

Study on Convergence Technique through Strength Analysis of Stabilizer Link by Type (스테빌라이저 링크의 종류별 강도 해석을 통한 융합 기술연구)

  • Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.6 no.1
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    • pp.57-63
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    • 2015
  • In this study, the lower arm is connected and fixed at the model of the automotive stabilizer link as the moment is applied. There are models of 1, 2 and 3 as a length control type, a general type and a single body type respectively. These models are investigated by performing the convergence technique through the design and the strength analysis with CATIA and ANSYS. As the maximum equivalent stress of model 3 has the least, model 3 can endure the highest load among three models. As the fatigue analysis, model 3 has the minimum blocks as the frequency of stress state, model 3 becomes also safest among three models. As models of 1, 2 are in the order of the next safety, the number of blocks becomes larger as the frequency of stress state and the instability becomes higher. And it is possible to be grafted onto the convergence technique at design and show the esthetic sense.

Experiment and Analysis on Impact of Tapered Double Cantilever Beam with Aluminum Alloy (알루미늄 합금으로 된 경사진 이중외팔보의 충돌에 대한 실험 및 해석)

  • Gao, Teng;Cho, J.U.;Cheon, Seong S.
    • Composites Research
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    • v.27 no.2
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    • pp.72-76
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    • 2014
  • This study is investigated by experiments and analyses at rates of 2.5m/s, 7.5m/s and 12.5m/s on the impact of tapered double cantilever beam specimens with aluminium alloy. It aims to examine the mechanical property of aluminum alloy by evaluating energy release rate and equivalent stress happened at the bonded part of specimen. Because bonding force remains after the separation of specimen, the energy release rate at the bonded part becomes highest. As crack propagates and the high stress happens at the end of the bonded part, the maximum equivalent stress becomes higher at the last stage, regardless of impact rate. These results of experiments and analyses are the data necessary to develop the safe design of composite material to prevent crack propagation due to impact.