• Title/Summary/Keyword: 초음파 진동자

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Design and Manufacturing of an Ultrasonic Waveguide for Nano-surface Treatment (나노표면개질 용 초음파 진동자 설계 및 제작)

  • Kim, Hyunse;Lee, Yanglae;Lim, Euisu
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.12
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    • pp.1115-1119
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    • 2014
  • In this article, a 20 kHz ultrasonic waveguide for nano-surface treatment was designed and manufactured. When designing the system, finite element analysis with ANSYS software was performed to find optimal dimensions of the waveguide, which can raise energy efficiency. Consequently an anti-resonance frequency of an Al waveguide with a piezoelectric actuator was 20 kHz, which predicted the experimentally obtained value of 18 kHz well. For the assessment of the performance, Steel Use Stainless (SUS) 304 and chromium molybdenum steel (SCM) 435 specimens were tested. Cross-sectional microscopies of SUS304 were taken and they showed that the treated thickness was $30{\mu}m$. Additionally, hardness tests of SCM435 were done and the hardness before the process was 14.0 Rockwell Hardness-C scale (HRC) and after the process was 20.5 HRC, respectively, which means 46% increase. Considering these results, the developed ultrasonic system is thought to be effective in the nano-surface treatment process.

The Dielectric and Electrical Characteristics of Piezoelectric Ceramic for Ultrasonic Oscillator Application (초음파 진동자 응용을 위한 압전 세라믹의 유전 및 전기적 특성)

  • 이수호;민석규;윤광희;류주현;사공건
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.11a
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    • pp.200-203
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    • 2000
  • The application of the ultrasonic nozzle has been extended because it is possible atomization of liquid material. In this study, the characteristics of the ultrasonic nozzle and ceramic oscillator were investigated. The oscillator for the ultrasonic nozzle were made piezoelectric ceramic of Pb[($Sb_{1/2}$ $Nb_{1/2}$)$_{0.035}$-($Mn_{1/3}$$Nb_{2/3}$)$_{0.065}$-($Zr_{0.49}$$Ti_{0.51}$)$_{0.90}$]$O_3$. The electromechanical coupling factor($k_p$) and mechanical quality factor(Qm) showed the values of 0.555, 1, 214 respectively when the Zr/Ti ratio was 49/51. Moreover, this oscillator will have the temperature stability because it's curie temperature is 322[$^{\circ}C$]. The driving current of ultrasonic nozzle showed the value of 80[mA] when the driving time was lO[min.]. Also, The surface temperature of ceramic oscillator showed 80[$^{\circ}C$] at driving time lO[min.] We knew that the ultrasonic nozzle had stabile driving above 10[min.].

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The Design of Broadband Ultrasonic Transducers for Fish Species Identification - Control of the Resonance Frequency of a Piezoelectric Transducer with Two Pair of Electodes - (어종식별을 위한 광대역 초음파 변환기의 설계 -I - 전극분할형 압전진동자의 주파수특성 제어 -)

  • 이대재
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.33 no.3
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    • pp.183-188
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    • 1997
  • A method for designing a broadband transducer was investigated experimentally. Control of the resonance frequency of a Piezoelectric circular transducer with two pairs of electrodes was achieved by varying the inductance of external coil connected across the terminal of one pair of electrodes of transducer. The conductance curves of transducer in water were obtained as a function of the inductance value in mH of the coil used in the tuning. As the tuning inductance is increased in value, the resonance frequency is reduced toward the fundamental frequency of 50 kHz. This interesting result suggest that it is possible to produce a continuously tunable transducer covering a frequency range between 61.3 kHz and 121.7 kHz by varying the inductance value of external coil from 2.7 mH to 15.0 mH. One of other problems in the design and construction of such broadband transducer is the transducer efficiency, but this will be the subject of our future work.

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Design Method for Ultrasonic Transducer to Bonding with Dissimilar Materials (이종재료 접합을 위한 초음파 진동자 설계)

  • Jeong, An-Mok;Kim, Cheol-Ho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.1
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    • pp.3-8
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    • 2012
  • In an attempt to improve adhesion strength between glass and metal due to use of Pb-free solder as a sealant between glass and metal in the manufacturing process of vacuum insulation window glass to maintain the vacuum volume, ultrasonic energy is often applied during the process of Pb-free sealing. In this study, we propose an ultrasonic vibrator with a 4 mm end tip radius which performs resonance frequency of 60 kHz and 14 um or higher vibration displacement. A frequency variation due to applied pressure on piezo disks, which was excluded in the computer simulation, was verified experimentally, and we have demonstrated a 17 um vibration displacement at 50 V input through the performance test of a vibrator constructed with our specification.

A Study on Cooling of Piezoelectric Element of Multifunction Equipment for Vacuum Exhaust and Ultrasonic Joining (진공 배기 및 초음파 접합 복합기 진동자 냉각에 관한 연구)

  • Park, Sang-Jun;Lee, Young-Lim
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.4
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    • pp.1511-1517
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    • 2012
  • Vacuum chamber or vacuum tube for the exhaust process of vacuum glazing is presently used, where excessive time and expenses are required to make the whole vacuum chamber or tube vacuum. To solve this problem, multifunction equipment for vacuum exhaust and ultrasonic joining at atmospheric pressure has been developed, in which a piezoelectric vibrator experiences excessive temperature rise resulting in optimizing the cooling of the equipment. Therefore, in this study, cooling effects of natural convection and forced convection methods were identified by numerical analysis and experiments, and cooling performance of the multifunction equipment was optimized.

A study on the Pollution Emissions of the Ultrasonic Fuel Feeding System in Gasoline Injection Vehicle (초음파 연료공급장치용 가솔린 분사식 자동차의 저공해화 연구)

  • 최관호;김봉석;류정인
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.1
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    • pp.86-95
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    • 1996
  • This study was on the pollution emissions of the Ultrasonic fuel feeding system in gasoline injection vehicle. This work measured th SMD of the fuel, and compared the characteristics through chassis dynamometer and highway road test by the conventional vehicle. And this work measured vacuum degree, turbulence intensity and the rate of fuel consumption according to intake air velocity with swirler. The results are as followed; The effects of the vehicle installed the ultrasonic fuel feeding system are better than those of the conventional vehicle.

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Directivity Characteristics Control of Ultrasonic Transducer Array Using Two-layered Piezoelectric Transducer (2층 구조 압전 트랜스듀서를 이용한 초음파 트랜스듀서 어레이의 지향 특성 가변)

  • 김정호;송인진;하강렬;김천덕;김무준
    • The Journal of the Acoustical Society of Korea
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    • v.22 no.8
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    • pp.629-636
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    • 2003
  • It will be very convenient if the directivity characteristics of ultrasonic transducer array are controllable by the purpose of use in the fields of sonar system or ultrasonic diagnostic system, In this paper, a control method of the directivity characteristics was suggested. The transducer array was consisted of two-layered piezoelectric vibrators. Efficiency of each vibrator is controlled in 2nd harmonic mode by electrical capacitance. Therefore, the beam width of the transducer array can be controlled by changing the capacitance. The directivity characteristics of the array were analyzed experimentally and theoretically. As the results, it is confirmed that -3 dB beam width of main lobe can be controlled in the range of 7.6°∼16.2°.

Wave Generation and Its Effect on Lesion Detection in Sonoelastography: Theory and Simulation Study (음향 탄성영상법에서 연조직 내 파동 발생과 병변 검출의 특성: 이론 및 시뮬레이션 연구)

  • 박정만;권성재;정목근
    • The Journal of the Acoustical Society of Korea
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    • v.24 no.5
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    • pp.282-293
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    • 2005
  • Sonoelastography is an ultrasound-based technique that visualizes the elastic properties of soft tissues by measuring the tissue motion generated by an externally applied vibration. In this paper. the characteristics of wave generation in soft tissues due to an acoustic vibrator are studied. The effects of modal patterns on the detectability of lesions such as tumors in senoelastography are also investigated These are accomplished by analyzing the vibration patterns calculated using theoretical equations and finite element methods in halt space, infinite plate. and finite-sized tissue. A finite-width source generates shear waves with large amplitude Propagating in specific directions. and the generation characteristics depend both on the width and frequency of the vibrator. as well as the distance from it. It is shown in a finite-sized tissue that the lesion detection in displacement images is quit dependent on the modal patterns inside tissue. In contrast it Is also found that the lesion detectability in strain images is less dependent on the modal Patterns and is much better than that in displacement images.

The Vibration Characteristic Improvement by Mode Variation of Ring Type Ultrasonic Motor (리형 초음파모터의 모드가변에 따른 진동특성 개선)

  • 윤신용;김수석
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.18 no.2
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    • pp.115-124
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    • 2004
  • This paper suggested the vibration characteristic improvement by variation mode of ring type ultrasonic motor. Design for the piezoelectric ceramic and elastic body of stator were calculated by the finite element method(FEM) that consider the resonance frequency, vibration mode and coupling efficiency etc. Through the result of vibration analysis from 6 order mode to 8 mode, the 7 order mode was gained very an excellent results that it was the coupling efficient, minimum power loss and bending vibration value. Here over 7 order mode, was acquired that an output current for input voltage was very a large increased results. The result of vibration calculation, from thickness 0.5[mm] to 2[mm], know the fact that the vibration displacement at 0.5[mm] is an high value too. From such analysis result, this paper was manufactured the ultrasonic motor of outer diameter 50[mm], inter 22[mm] having the about 43.86[KHz] resonance frequency. We have gated that a simulation result is 42.2[KHz] and an experiment result is 43.86[KHz]. Then, a propriety of this paper was established the result almost similar to though comparison, investigation of simulation and experiment result.

An Experimental Study on the Effect of Ultrasonic Cavitation on the SS400 in Marine Sludge Oil (선박 슬러지유에서 일반강에 미치는 초음파 캐비테이션 영향에 관한 실험적 연구)

  • Han Won Hui;Cho Dae Hwan;Lee Jin Yeal
    • Proceedings of KOSOMES biannual meeting
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    • 2003.11a
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    • pp.157-162
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    • 2003
  • The sludge oils were produced necessarily in the ships operation, so that it will be the best way to manage the sludge oils inside ship itself from a viewpoint of the prevention of marine oil pollution from ship. The ultrasonic breaking systems which recycle the sludge oil from ship into usable oil to be brunt is recognized as a most possible recycling device. In this regards, the purpose of this study is to examine erosion damage on the SS400 specimen by cavitation and the effect of impact pressure generated from the demolition of the cavity of ultrasonic vibration in the marine sludge oil environment .. The erosion damage of specimen was investigated mainly on weight loss, weight loss rate and maximum erosion rate with variation of the oil temperature as well as the change of space between transducer horn and specimen. The experimental results showed that as the space between ultrasonic vibrator horn and specimen disk increased, the weight loss and weight loss rate decreased and the values were larger in SFO than in SLO. The experimental results can be useful to the development of sludge oil disposing systems and to consider a countermeasure for the prevention of erosion damages by cavitation.

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