• Title/Summary/Keyword: 초음파 적외선 열화상

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Study on the Micro Crack Detection in Joints by Using Ultrasound Infrared Thermography (초음파 적외선 열화상을 이용한 접합부의 미세균열 검출 연구)

  • Park, Hee-Sang;Choi, Man-Yong;Park, Jeong-Hak;Lee, Seung-Seok;Huh, Yong-Hak;Lee, Bo-Young;Kim, Jae-Seong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.2
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    • pp.162-169
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    • 2012
  • This study detected SCC defects of dissimilar metal welded(STS304 and SA106 Gr. b) pipes using the ultrasonic infrared thermography method and the lock-in image treatment method among infrared thermography method. The infrared excitement equipment has 250 Watt of output and 20 kHz of frequency. By using the ultrasound infrared thermography method, the internal defects of dissimilar metal weld joints of pipes used at nuclear power plants could get detected. By an actual PT test, it was observed that the cracks inside the pipe existed not as a single crack but rather as a multiple cracks within a certain area and generated a hot spot image of a broad area on the thermography image. In addition, UT technology could not easily defects detected by the width of $10\;{\mu}m$ fine hair cracks. but, ultrasound infrared thermography technique was defect detected.

Analysis of Heat Generation Mechanism in Ultrasound Infrared Thermography (초음파-적외선 열화상 기법에 의한 피로균열 검출에 있어 발열 메커니즘 분석)

  • Choi, Man-Yong;Lee, Seung-Seok;Park, Jeong-Hak;Kim, Won-Tae;Kang, Ki-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.1
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    • pp.10-14
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    • 2009
  • Heat generation mechanism of ultrasound infrared thermography is still not well understood, yet and there are two reliable assumptions of heat generation, friction and thermo-mechanical effect. This paper investigates the principal cause of heat generation at fatigue crack with experimental and numerical approach. Our results show most of heat generation is contributed by friction between crack interface and thermo-mechanical effect is a negligible quantity.

Using ultrasound infrared thermography to detect defects in lap joint Friction stir welding (초음파 적외선 열화상을 이용한 마찰교반용접부의 결함 검출)

  • Park, Hee-Sang;Choi, Man-Young;Park, Jung-Hak;Lee, Young-Ho;Choi, Won-Young;Ko, Jun-Bin;Choi, Won-Doo
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.67-67
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    • 2009
  • 알루미늄 합금 재질은 무게의 경량화와 기계적강도가 우수하며 다른 비철금속에 비하여 값이 저렴한 장점이 있다. 현재 산업현장에서 활용하는 가장 흔한 접합법으로 TIG, RSW 등과 같은 용융 용접법을 현재는 많이 사용 하고 있지만 열전도도가 높아 열 확산이 빠르고, 이에 따라 모재의 팽창이 일어나 열변형을 유발하며, 산화피막은 그 내부에 함유된 결정수가 아크용접 중 분해되어 수소를 방출함으로 기공이 발생하여 부도체로 저항용접시 전도성을 방해하는 등의 문제를 발생시킨다. 또한 철에 비해 4배정도 큰 전기전도율에 따라 저항용접시 대전류를 사용해야 하는 등의 문제점이 발생하고 있다. 이와 같은 알루미늄 합금의 용융용접 과정에서 발생하는 단점을 극복하는 기술로 고상접합 방법인 마찰교반용접법(Friction Stir Welding)이 활용되고 있다. FSW는 1991년 영국의 TWI에서 개발된 최신 용접법으로 모재를 용융점 아래에서 고상용접시키는 방법으로 용융에 따른 열변형과 흄가스(hume gas)와 스패터(spatter)를 억제시켜 주는 친환경적인 용접법이다. 이러한 마찰교반용접의 기술은 그동안 특허에 따른 로열티가 산업현장에서 사용하는데 문제가 되었으나 특허보호 기간인 20년이 1년정도의 기간밖에 남지 않은 상황에서 그 사용은 날로 증가하리라 본다. 이러한 마찰교반용접부의 결함을 평가하는 방법에는 UT, RT 등이 활용되고 있으나 얇은 박판에서의 결함검출은 용이하지 않다. 이리한 문제점을 해결하기위하여 초음파 가진을 이용한 적외선 열화상 검출 기법을 이용하여 마찰교반용접부의 결함 검출 가능성을 연구하였다. 20kHz의 주파수를 400Watt로 가진시켜 겹치기(lap joint) 마찰교반용접이된 A6061-T6의 용접부에 초음파를 입사하였을 때 발생하는 열을 적외선 열화상 카메라를 이용하여 측정함으로써 마찰교반겹치기 용접부의 결함 검출에 활용하였다. 용접부에 초음파를 입사하였을 때 부분적으로 온도차이가 발생하였고, 그에 따른 열화상을 검출 할 수 있었다. 이러한 열화상과 실제 시험편의 용접부의 강도를 평가하기 위하여 인장시험을 하였다. 그 결과 초음파 적외선 열화상 검출에서 발열부위가 나타난 부분이 인장시험에서 낮은 인장강도를 보였다.

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Ultrasound Thermography Technique for Detecting Micro Defects in Vehicle Engine Block (자동차 엔진블럭의 미세크랙 검출을 위한 초음파 서모그래피 기법에 관한 연구)

  • Kim, Sung Hyun;Kim, Jae Yeol;Choi, Seung Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.4
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    • pp.443-446
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    • 2013
  • An infrared thermography technique can be used to inspect a large area simultaneously and to detect defects such as cracks or delaminations in real time. Infrared thermography is a technique in which visual images are formed from the infrared range from subjects according to their thermal radiation. The molecules of all objects are disturbed by heat, and the molecular motion becomes more active when the temperature rises and less active when the temperature falls. In this study, the applicability and feasibility of ultrasound thermography for detecting defects in an engine block, which is a key component in the automobile industry, were verified. A nondestructive reliability test was conducted to study the defects, after which the results were analyzed.

The Study of Micro Crack Detection in Dissimilar Metal Weld Using a Variable Ultrasound Infrared Thermography (가변초음파 적외선열화상을 이용한 이종접합용접부의 미세균열 검출 연구)

  • Park, Jeong-Hak;Park, Hee-Sang;Choi, Man-Yong;Kwon, Koo-Ahn
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.3
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    • pp.215-220
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    • 2015
  • As a nondestructive inspection technology currently in use, infrared thermography has gradually expanded its application range to industry. The method detects only defect areas by grafting ultrasound on a technique of detecting infrared energy emitted from all objects with absolute temperature of 0 K and converting this energy into thermography for inspection. Ultrasound infrared thermography has merits including the ability to inspect a wide area in a short time without contacting the target object. This study investigated the applicability of the technique for defect detection using variable ultrasound excitation inspection methods on samples of Terfenol-D, a magnetostrictive material with a tunable natural resonant frequency.

Pigment Analysis and Nondestructive Deterioration Diagnosis of the Wall Paintings in Gwanyongsayaksajeon (Yaksajeon Hall of Gwanyongsa Temple), Changnyeong, Korea (창녕 관룡사 약사전 벽화의 안료분석 및 비파괴 훼손도 진단)

  • Chun, Yu-Gun;Kim, Won-Kuk;Jo, Young-Hoon;Han, Doo-Roo;Kim, Sun-Duk;Lee, Chan-Hee
    • Journal of Conservation Science
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    • v.25 no.4
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    • pp.383-398
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    • 2009
  • We have investigated chemical properties of the pigments and carried out the deterioration diagnosis using nondestructive techniques of the wall painting in Yaksajeon Hall of Gwanyongsa Temple. As the results of pigments analysis, it was unusual that the cobalt was detected in the blue and green colors used to traditional paint background. According to the deterioration diagnosis, ultrasonic measurement and infrared thermography, dominant cracks and exfoliation caused by high content of moisture. Therefore, it should be devised effective plan to prevent penetration of water for the long term this wall painting.

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Reliability Evaluation of a Motor Core Applied Ultrasound Infrared Thermography Technique (초음파 적외선열화상 기법을 적용한 모터 코어의 신뢰성 평가)

  • Jung, Yoon-Soo;Roh, Chi-Sung;Lee, Gyung-Il;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.60-66
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    • 2016
  • This study used an ultrasound infrared thermography technique to detect issues in the motor core of typical power equipment. The current defect inspection method of the motor core is often incomplete (due to the limits of visual inspection) and thus the reliability of the motor core is reduced. Therefore, in this study, experiments were carried out to increase the reliability of the test by using an ultrasonic infrared thermal non-destructive inspection method to image the motor core. The ambient temperature of the experimental system was maintained at $25^{\circ}C$. Experiments were carried out to examine a damaged motor core and a defect-free motor core. Experimental results confirm the technique clearly detected defects in the motor core, thereby confirming the possibility of using this technique in the field.