• Title/Summary/Keyword: 초음파 나노 표면개질

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Dispersibility of multi-walled carbon nanotubes functionalized with butyl and hexyl group (Butyl 및 Hexyl기가 도입된 다중벽 탄소나노튜브의 분산성)

  • Ryu, Jeong-Hyun;Nam, Byeong-Uk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.7
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    • pp.2713-2718
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    • 2010
  • To improve the CNT's dispersion, we tried to chemically modify the surface of MWNT with the butyllithium and the hexyllithium solution in sonicated reactor. The functionalized-MWNTs were characterized by Fourier transform infrared spectrometer(FT-IR) and Raman spectrophotometer. Also, we investigated the amount of alkyl moiety incorporated into MWNT's surface with Thermal gravimetric analyzer(TGA) and dispersibility in various organic solvents. Finally, we could find organic content was about 5% of the functionalized MWNT and dispersibility was enhanced in some solvents having intermediate solubility parameter.

Mechanical and Electrical Properties of PVA Nanocomposite Containing Sonochemically Modified MWCNT in Water (초음파 수상 그래프팅을 이용하여 개질된 MWCNT가 첨가된 PVA 나노복합체의 전기적, 기계적 물성)

  • Kim, Yeongseon;Kim, Minjae;Choi, Jin Kyu;Shim, Sang Eun
    • Polymer(Korea)
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    • v.39 no.1
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    • pp.136-143
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    • 2015
  • Poly(vinyl alcohol) (PVA) was grafted onto the multiwalled carbon nanotube (MWCNT) using ultrasound in water and modified MWCNT/PVA nanocomposite was prepared. Modified MWCNT had a good affinity with PVA matrix and showed improved dispersion state along with uniform properties. Therefore, the electrical percolation threshold was observed at 0.1 wt% MWCNT. 3.0 wt% modified MWCNT/PVA composite had 50% higher tensile strength, 430% higher elongation at break, and 100% greater modulus. Since the modified MWCNT acted as a nucleation agent, the crystallization temperature increased to $8.5^{\circ}C$ and the crystallinity increased to 11.5% at 5.0 wt% loading concentration.

Heat Transfer Enhancement Using Ceramic-Oil Nanofluids for an Airplane Cooling System (세라믹-오일 나노유체를 이용한 항공기 냉각매체의 열전달특성 향상)

  • Jeong, Il-Yeop;Jeong, Mi-Hui;Choe, Cheol;O, Je-Myeong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.46-46
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    • 2008
  • 스텔스 기능을 가진 군사용 항공기는 레이다 망의 추적을 피하기 위해 일반 냉각수 대신에 절연유를 냉각매체로 사용한다. 그러나 절연유는 물에 비하여 열전달특성이 매우 낮기 때문에 항공기 전기전자 기기/부품 발열부를 효과적으로 냉각시키지 못하는 한계성을 가지고 있다. 따라서 본 연구에서는 나노유체(Nanofluid) 개념을 이용하여 절연유에 알루미나 및 질화알루미늄 나노분말을 미랑 분산시킨 나노절연유를 제조하고 이것의 열전달특성을 순수 절연유의 그것과 비교 평가함으로써, 냉각특성이 크게 개선된 새로운 냉매로서의 적용 가능성을 확인하고자 하였다. 다만 나노절연유를 제조함에 있어서 가장 큰 장애물은 오일에 대한 분산성 확보에 있기 때문에, 비드밀 및 초음파를 이용한 나노분말 응집체의 습식분산 및 분산제를 이용한 친유성 표면개질을 동시에 수행함으로써 장시간 안정된 분산성을 확보하도록 노력하였다. 나노유체의 열전도도 및 대류열전달계수는 비정상열선법을 이용하여 측정하였으며, 유체 속의 분말 분산 상태는 원심력을 이용한 분산안정성 평가장치 및 cryo FE-SEM을 이용하여 확인하였다. 또한 분말 형상이 대류열전달에 미치는 영향을 조사하기 위하여 알루미나 나노분말은 구상과 침상의 분말을 모두 사용하였고, 질화알루미늄 외에 다이아몬드 나노절연유도 함께 제조, 평가함으로써 냉각 및 절연특성, 그리고 물리화학적 안정성이 우수하고 실적용 가능성이 가장 높은 재료를 도출하고자 하였다.

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Surface Quality and Corrosion of Additively Manufactured STS316L Treated by Ultrasonic Nanocrystal Surface Modification (적층제조된 스테인레스 316L에 대한 초음파나노표면개질에 따른 표면특성 및 부식성에 관한 연구)

  • Kim, Jun-Ho;Oh, Yeong-Taek;Park, Han-Byeol;Lee, Dong-Ho;Kim, Hwa-Jeong;Kim, Ui-Jun;Shim, Do-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.8
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    • pp.94-103
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    • 2020
  • This study investigated the effects of ultrasonic nanocrystal surface modification (UNSM) on the deteriorated surface of AISI SUS316L additively manufactured (AM) using the powder bed fusion (PBF) technique. Specifically, the effects of UNSM conditions on surface topology, hardness, and anti-corrosion were examined. Before UNSM treatment, the stainless steel 316L powder was processed via the PBF machine to prepare a substrate. We observed surface changes due to UNSM treatments in PBF SUS316L substrates and examined the correlation between topology changes, roughness, hardness, and anti-corrosion. After UNSM treatment, the coarse as-built surface was refined, and a regular micro-profile was implemented. Compared to the non-treated PBF sample, the waviness and roughness of the surfaces after UNSM treatment decreased by up to 56.0% and 94.5%, respectively, and decreased further as the interval decreased. The hardness improved by up to 63.0% at a maximum depth of 500 ㎛ from top surface by the UNSM treatment. The results of the corrosion test showed that the corrosion resistance of the UNSM specimens was moderately improved compared to that of the untreated surface. This study confirmed that UNSM is an effective post-processing technique for additively manufactured parts.

Improvement in Mechanical and Wear Properties of WC-Co by Ultrasonic Nanocrystal Surface Modification Technique (초음파나노표면개질 기술을 적용한 초경의 기계적특성 및 마모 연구)

  • Lee, Seung-Chul;Kim, Jun-Hyong;Choi, Gab-Su;Jang, Young-Do;Amanov, Auezhan;Pyun, Young-Sik
    • Tribology and Lubricants
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    • v.31 no.2
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    • pp.56-61
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    • 2015
  • In this study, we investigated the effectiveness of an ultrasonic nanocrystal surface modification (UNSM) technique on the mechanical and wear properties of tungsten carbide (WC). The UNSM technique is a newly developed surface modification technique that increases the mechanical properties of materials by severe plastic deformation. The objective of this study was to improve the wear resistance of press die made of WC by applying the UNSM technique. We observed the microstructures of the untreated and UNSM-treated specimens using a scanning electron microscope (SEM), and energy-dispersive X-ray spectroscopy (EDX) was used to investigate the chemical composition. The SEM observations showed the pore size and the number of pores decreased after the UNSM treatment. We assessed the wear behavior of both the untreated and UNSM-treated specimens using a scratch test. The test results showed that the wear resistance of the UNSM-treated specimens increased by about 46% compared with the untreated specimens. This may be attributed to increased hardness, reduced surface roughness, induced compressive residual stress, and refined grain size following the application of the UNSM technique. In addition, we found that the UNSM treatment increased the carbon concentration to 63% from 33%. We expect that implementing the findings of this study will lead to an increase in the life of press dies.

Frictional and Fatigue Characteristics of Journal Bearings by Ultrasonic Nanocrystal Surface Modification (UNSM) (초음파나노표면개질기술을 이용한 저널베어링 마찰 및 피로특성 연구)

  • Choi, Gab-Su;Darisuren, Shirmendagva;Lee, Seung-Chul;Kim, Jun-Hyong;Amanov, Auezhan;Pyun, Young-Sik
    • Tribology and Lubricants
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    • v.31 no.1
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    • pp.1-5
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    • 2015
  • In this study, we apply an ultrasonic nanocrystal surface modification (UNSM) technique to radial journal bearings (JBs) and disks made of SUJ2 and SCM440, respectively. We investigate frictional properties of untreated and UNSM-treated specimens using a ball-on-disk tester. We construct the Stribeck curve at the boundary, under mixed and full hydrodynamic lubrication conditions for the specimens using friction data obtained from JB tests. The friction at the boundary lubrication condition and the transition period to mixed lubrication condition on the UNSM-treated specimens is reduced, which improves the service life of JBs. The major effects of this reduction in the three lubrication regimes can be explained in the terms of improved mechanical properties and the presence of micro dimples. Moreover, we estimate the friction and fatigue properties of SCM440 specimens using a ball-on-disk specimen under dry and oil-lubricated conditions. Friction test results reveal that the UNSM-treated specimens show lower friction coefficient than the untreated specimens under both dry and oil-lubricated conditions. We evaluate the fatigue properties of SCM440 specimens by calculating the Hertzian stress with respect to the failure cycles. Fatigue tests results also reveal that the UNSM-treated specimens possess a longer fatigue life than the untreated specimens. The improved properties are effective in increasing the energy efficiency of bearings.

Effect of Micro-grooves Manufactured via Ultrasonic Nanocrystalline Surface Modification on Sliding Friction (초음파나노표면개질기술로 제작된 마이크로 그루브가 미끄럼 마찰 특성에 주는 영향)

  • Ro, Junsuek;Amanov, Auezhan
    • Tribology and Lubricants
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    • v.37 no.1
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    • pp.25-30
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    • 2021
  • The surface texture produced via surface texturing is an important approach for controlling the tribological behavior of friction behavior of mechanical devices. The purpose of this study is to investigate the effect of grooves generated via ultrasonic nanocrystal surface modification (UNSM) technology on the tribological performance of AISI 4150 steel against stainless steel 316L. In the study, tribological tests are performed under two different regimes, namely mixed and hydrodynamic lubrication, by varying the applied normal load and reciprocating speed during the tests. According to the test results, the friction coefficient decreases as static load (10 N, 30 N, and 50 N) of UNSM technology increases in the mixed lubrication regime. Conversely, the friction coefficient increases as the static load (10 N, 30 N, and 50 N) of UNSM technology increases in the hydrodynamic lubrication regime. Hence, the results indicate that micro-grooves generate hydrodynamic pressure in the outlet, which increases the oil film thickness between the two mating surfaces. This potentially leads to a reduction in friction in the mixed lubrication regime due to the prevention of contact of asperities and debris. However, the results indicate an adverse effect in the hydrodynamic lubrication regime. In this regard, additional experiments should be performed to investigate the effect of grooves generated by UNSM technology at varying conditions on the friction behavior of AISI 4150 steel, which in turn can be controlled by the generated pressure and oil film thickness at the contact interface.

A Study on the Effects of Ultrasonic Nanocrystal Surface Modification (UNSM) and Wonder Process Craft (WPC) Treatments on Tribological Properties of SUJ2 Bearing Steel (SUJ2 베어링 강의 트라이볼로지 특성에 대한 초음파나노표면개질 (UNSM) 및 원더프로세스크래프트 (WPC) 처리 효과 연구)

  • Amanov, A.;Karimbaev, R.;Cho, I.H.;Kim, E.J.
    • Tribology and Lubricants
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    • v.38 no.4
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    • pp.170-178
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    • 2022
  • Mechanical surface treatment is an excellent approach widely used to modulate and improve the performance and service life of bearings, gears, and frictional joints. The main purpose of this study is to investigate and compare the effect of ultrasonic nanocrystal surface modification (UNSM) and wonder process craft (WPC) on the surface and tribological properties of SUJ2 bearing steel. The surface roughness and hardness of the untreated and treated (UNSM- and WPC-treated) specimens were measured and compared. Their tribological properties were evaluated using a micro-tribometer under grease-lubricated and dry conditions against itself. Surface hardness measurement results revealed that both the UNSM- and WPC-treated specimens had a higher hardness than that of the untreated specimen. The surface roughness of the untreated specimen was reduced after UNSM and WPC treatments. Abrasive wear mode was observed on the surface of the specimens worn under grease-lubricated conditions, while adhesive wear mode was found on the surface of the specimens worn in dry conditions. According to the tribological test results, the friction coefficient and wear rate of the untreated specimens were reduced by the application of both the UNSM and WPC treatments under grease-lubricated and dry conditions.