• Title/Summary/Keyword: 초음파탐상검사

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A Study of the Acoustic Microscope System by Large Aperture Probe (대구경 탐촉자를 이용한 초음파 현미경 시스템 연구)

  • Cho, Yong-Sang;Kim, Jae-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.5
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    • pp.475-479
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    • 2003
  • Traditional ultrasonic evaluation to detect micro/small surface cracks is the pulse-echo technique using the normal immersion transducer with high frequency, or the angle beam transducer with surface wave. It is difficult to make the automatic ultrasonic system that is to detect micro and small surface crack and position on the large structure like steel and ceramic rolls, because of the huge data of inspection and the ambiguous position data of transducer. The aim of this study using the high precision scanning acoustic microscope with 10MHz large aperture transducer was to display the real time A, B, C-scan for the automatic ultrasonic system in order to detect the existence and position of surface crack. The ultrasonic method with large aperture transducer was improved the scanning time and speed over 10times faster than traditional methods.

A Development of an Intelligent Ultrasonic Testing System for Nondestructive Testing of Weldments (용접부 비파괴검사를 위한 지능형 초음파 탐상시스템 개발)

  • Song, Sung-Jin;Cho, Hyun;Kim, Chang-Hwan;Jung, Hee-Jun;Lee, Jung-Gi
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.106-109
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    • 2003
  • 지능형 초음파 탐상 시스템은 재래식 초음파 탐상시험에서 주된 논란의 대상이 되는 검사의 객관성과 신뢰성, 그리고 일반화된 검사자료의 데이터베이스화 문제를 해결할 수 있는 해법으로 제시 되었다. 또한 이 시스템은 검사의 자동화(혹은 간이자동화)를 통해 검사자에 의해 수작업으로 작성되던 피검체 및 결함관련 정보를 자동으로 계산하고 데이터베이스화함으로써, 열악한 검사환경에서도 최선의 능률을 제공할 수 있는 기반을 제공한다. 본 논문에서는 지능형 시스템의 개발을 위해 필요한 요소기술과 개발된 시스템의 전반에 관하여 논한다.

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Review of Non-Destructive Evaluation Technologies for Rail Inspection (철도 레일의 결함 검출을 위한 비파괴탐상 기술)

  • Han, Soon-Woo;Cho, Seung-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.4
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    • pp.398-413
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    • 2011
  • For railway safety, it is very important to detect damages of rails at their early stage because any undetected damage in a rail can break the rail and cause a serious railway accident. In this paper, several NDT applicable to rail inspections are described. Major damage types in rails are discussed first and the rail inspection technology using conventional piezoelectric ultrasonic transducers, which is widely adopted for damage detection of rails, is explained. Other NDT being researched or tested for rail inspection are also discussed as complementary technologies to the concurrent contact type ultrasonic inspection. Characteristics of each rail inspection technologies are evaluated in order to provide requirements for future development of a new rail inspection method.

초음파탐상 PD-RR Test의 통계적 신뢰도 평가(I)

  • 박익근;김현묵;박은수;박윤원;강석철;최영환
    • Proceedings of the Korean Reliability Society Conference
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    • 2001.06a
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    • pp.245-255
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    • 2001
  • 원전 가동전/가동중검사 결과의 신뢰도(reliability)는 원전 배관기기의 건전성에 직결되는 것으로써 결함 발견 시 적용되는 파괴역학해석(FMA)은 비파괴검사 결과에 대한 100%의 신뢰를 전제하고 있다. 그러나 비파괴검사가 어느 정도 신뢰성을 가지고 있는지에 대한 평가가 국내에서는 거의 수행된 바가 없었다. 따라서, 본 연구에서는 원전의 비파괴검사 규제 요건의 기술적 근거를 확보하고, 원전 기기 건전성 평가 및 안전성 향상을 위한 합리적 규제지침을 수립하기 위하여 국내 원전 가동중검사(ISI)에 적용되거나 일반 산업계에 적용되고 있는 초음파탐상검사에 대하여 기량검증 Round Robin Test에 의한 통계적 신뢰도를 평가하고자 한다. 이를 위해 초음파검사 PD-RRT 결과의 통계적 신뢰도 평가 모델을 고찰하고, 결함검출성능 평가, 결함크기 측정 평가, 팀 오차 분석 등 초음파검사 PD-RRT 결과의 통계적 신뢰도를 평가하였다.

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Design and Implementation of Flaw Image processing System for Automated Ultrasonic Testing System (자동 초음파 검사를 위한 결함 영상 처리 시스템의 설계 및 구현)

  • Kim, Han-Jong;Park, Jong-Hoon;Kim, Chul-Won
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.14 no.1
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    • pp.225-232
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    • 2010
  • In this study, an automated ultrasonic testing system and post signal and image processing techniques are developed in order to construct ultrasonic flaw images in weldments. Image processing algorithms are built into the flaw image processing system for the automated ultrasonic testing system. The developed signal and image analysis algorithms addressed in this study include an A-Scan data compression algorithm, ultrasonic image amplification algorithm and B-scan flaw image correction algorithm(SAFT). This flaw image processing system for the automated ultrasonic testing system can be applied to various inspection fields.

원자로 자동 탐상 시스템

  • 김재희
    • Nuclear industry
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    • v.23 no.3 s.241
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    • pp.42-48
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    • 2003
  • 가압 경수로는 원통형의 원자로 용기 안에서 핵물질을 반응시켜 고온$\cdot$고압의 물을 생성하는데 이 원자로 용기는 환형 주조물들을 서로 용접하여 만들어진다. 이 원자로 용기의 건전성을 확인하기 위해서는 용접부위에 결함이 발생되었는지를 주기적으로 정확하게 검사해야 한다. 한국원자력연구소는 원자력발전소의 핵심 기기인 원자로 용기의 용접부 결함을 수중에서 자동으로 검사, 탐지할 수 있는 $\ulcorner$원자로 자동 탐상 시스템$\lrcorner$을 개발하여, 울진 원전 6호기용 원자로 용기에서 실증 실험을 수행하였다. 이 원자로 자동 탐상 시스템은 물방개처럼 생긴 수중 탐상 로봇이 그 핵심으로서 이 로봇은 원자로 용기의 내벽을 타고 다니면서 수중 초음파 검사를 수행할 수 있는 획기적인 시스템이다. 본고에서는 개발된 원자로 자동 탐상 시스템을 소개하고자 한다.

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Medical Application of the Nondestructive Ultrasonic Tests: Diagnosis of Micro Bone Fractures using Ultrasonic C Scan Images (비파괴 초음파 검사법의 의학적 활용: 초음파 C 스캔 영상을 이용한 미세 골절의 진단)

  • Choi, Min-Joo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.4
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    • pp.377-385
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    • 2002
  • Ultrasonic tests employing non-ionizing radiation are preferred in nondestructive examinations since they are safe and simple in use. The same principles of the techniques have been taken as valuable tools in medical area for the diagnoses of diseases, in other words, defects of the human body. The paper overviews the principles of the medical diagnosis based on nondestructive ultrasonic tests, and then evaluates experimentally the clinical potential of C scan images not popular in medicine, for detecting the micro fractures of the cortical bone. In the experiment the micro bone fractures were created on the femurs of porks by loading three point bending forces (2-4kN) with the speed of 1 mm/min. As the extent of the fracture was altered, not only X ray images but also ultrasonic C scan images using a focused ultrasonic probe resonated at 25 MHz were obtained. The results showed that ultrasonic C scan images were capable of detecting the micro bone fractures which were not possible to identify by conventional X ray images.

Feasibility of Ultrasonic Inspection for Nuclear Grade Graphite (원자력급 흑연의 산화 정도에 따른 초음파특성 변화 및 초음파탐상의 타당성 연구)

  • Park, Jae-Seok;Yoon, Byung-Sik;Jang, Chang-Heui;Lee, Jong-Po
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.5
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    • pp.436-442
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    • 2008
  • Graphite material has been recognized as a very competitive candidate for reflector, moderator, and structural material for very high temperature reactor (VHTR). Since VHTR is operated up to $900-950^{\circ}C$, small amount of impurity may accelerate the oxidation and degradation of carbon graphite, which results in increased porosity and lowered fracture toughness. In this study, ultrasonic wave propagation properties were investigated for both as-received and degradated material, and the feasibility of ultrasonic testing (UT) was estimated based on the result of ultrasonic property measurements. The ultrasonic properties of carbon graphite were half, more than 5 times, and 1/3 for velocity, attenuation, and signal-to-noise (S/N) ratio respectively. Degradation reduces the ultrasonic velocity slightly by 100 m/s, however the attenuation is about 2 times of as-receive state. The results of probability of detection (POD) estimation based on S/N ratio for side-drilled-hole (SDHs) of which depths were less than 100 mm were merely affected by oxidation and degradation. This result suggests that UT would be reliable method for nondestructive testing of carbon graphite material of which thickness is not over 100 mm. In accordance with the result produced by commercial automated ultrasonic testing (AUT) system, human error of ultrasonic testing is barely expected for the material of which thickness is not over 80 mm.

Evaluation of Near/Far Field and Directivity of Ultrasonic Transducer for Turbine Rotor Disc (터빈 로타 디스크의 초음파탐상을 위한 초음파탐촉자의 지향성 및 탐상범위)

  • Won, S.H.;Chang, H.K.;Cho, K.S.;Lee, J.O.;Lee, J.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.3
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    • pp.163-171
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    • 1998
  • Near/far field length and directivity of transducers were investigated for the improvement and evaluation of the detectability of flaws in a disc. The reference block is fabricated for the disc of stage 6 in Yonggwang unit 1. The near/far field and directivity of an ultrasonic transducer with the center frequency of 5MHz were calculated for the inspection of the disc. These values showed good agreements with the experimental results. In the system composed of a wedge and a disc, those are evaluated theoretically and experimentally for the specimen with the artificial flaws of the size 2mm and 4mm and an ultrasonic transducer with the center frequency 5MHz and diameter 0.5inch. The detectability of keyway-flaw and detectable region for inspection were evaluated by using both tangential $45^{\circ}$ and $90^{\circ}$ transducers located at the distance of 53mm and 75mm from the disc hub, respectively.

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Piezoelectric Transducer for Ultrasonic Flaw Detector with High Performance (고성능 초음파 결함탐상기를 위한 압전변환기)

  • Jung, Jun Hwan;Jun, Ho Ik;Kim, Hyun-Sik;Kang, Seog Geun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.17 no.7
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    • pp.1645-1652
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    • 2013
  • In this paper, a new piezoelectric transducer for high performance ultrasonic flaw detector used in non-destructive test (NDT) is implemented. Here, the goals for some major characteristics such as piezoelectric strain constant and electro-mechanical coupling factor are fixed in advanced. Then, the parameters obtained by finite element analysis (FEA) are exploited to design and implement the piezoelectric transducer. As a result of experiments using manufactured samples, it is proved that the new PZT ceramics satisfy the goals very well. It has much improved impedance characteristic at the resonant frequency and generation of ultrasonic signals. In addition, ultrasonic flaw detector with the new transducer provides increased flaw detecting gain than the conventional one. Thus, it is considered that the new flaw detector contributes significantly to improve reliability of the NDT.